Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,197,124Inspections Most recent open 2026-08-25 Last loaded 2026-08-28

OSHA Inspection: WAYNE FARMS LLC

Referral inspection · Safety discipline

On , OSHA opened a referral safety inspection of WAYNE FARMS LLC in 110 PLUGS DRIVE, DECATUR, AL 35601 (NAICS 311615). OSHA activity number 345845416.

What this inspection record means

OSHA opens inspections for many reasons: routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Establishment
WAYNE FARMS LLC
Site address
110 PLUGS DRIVE
City
DECATUR
State
AL
ZIP
35601
Mailing
110 PLUGS DRIVE, DECATUR, AL 35601
Inspection type
Referral (C)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
Union (A)
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
311615
Employees
425
Ownership type
Private (A)

6 citations on file for this inspection.

1910.147 C04 II D

Deleted Serious Gravity 10 1 instance 3 exposed
Issued
Sep 2, 2022
Abate by
Sep 29, 2022
Penalty
Initial $14,502 · Current $0 Reduced
29 CFR  1910.147(c)(4)(ii)(D):The energy control procedures did not clearly and specifically outline the requirements for testing a machine or equipment to determine and verify the effectiveness of lockout devices, tagout devices, and other energy control measures.  (a) On or about 3/9/2021, and at times prior, at 110 Plugs Drive, Decatur, AL 35601, on Line 49, LOTO authorized employees working to thread/clear jam of sealing substrate on VisionPak were exposed to unguarded moving machine parts which could cause contusions, fractures, or disfigurement including amputation because the machine specific energy control procedures for the VisionPak did not clearly and specifically outline how to verify that stored pneumatic, water, and vacuum energy sources were deenergized to a zero energy state.
Recent events (3)
  • · F (S) $0
  • · C (S) $14502
  • · Z (S) $14502

1910.147 D02

Deleted Serious Gravity 10 1 instance 3 exposed
Issued
Sep 2, 2022
Abate by
Sep 29, 2022
Penalty
Initial $14,502 · Current $0 Reduced
29 CFR  1910.147(d)(2):The machine or equipment was not turned off or shut down using the procedures established for the machine or equipment:  (a) On or about 3/9/2021, and at times prior, at 110 Plugs Drive, Decatur, AL 35601, on Line 49, employees working to thread/clear jam of sealing substrate on VisionPak employees were exposed to unguarded moving machine parts which could cause contusions, fractures, or disfigurement including amputation because the machine  was not turned off or shut down using the procedures established for the machine before accessing the point of operation.
Recent events (3)
  • · F (S) $0
  • · C (S) $14502
  • · Z (S) $14502

1910.147 D03

Deleted Serious Gravity 10 1 instance 3 exposed
Issued
Sep 2, 2022
Abate by
Sep 29, 2022
Penalty
Initial $14,502 · Current $0 Reduced
29 CFR  1910.147(d)(3):All energy isolating devices that were needed to control the energy to the machine or equipment were not physically located and operated in such a manner as to isolate the machine or equipment from the energy source(s):  (a) On or about 3/9/2021, and at times prior, at 110 Plugs Drive, Decatur, AL 35601, on Line 49, employees working to thread/clear jam of sealing substrate on VisionPak employees were exposed to unguarded moving machine parts which could cause contusions, fractures, or disfigurement including amputation because energy isolating devices that were needed to control the energy to the machine or equipment were not physically located and operated in such a manner as to isolate the machine or equipment from the energy source(s).
Recent events (3)
  • · F (S) $0
  • · C (S) $14502
  • · Z (S) $14502

1910.147 D04 I

Deleted Serious Gravity 10 1 instance 3 exposed
Issued
Sep 2, 2022
Abate by
Sep 29, 2022
Penalty
Initial $14,502 · Current $0 Reduced
29 CFR  1910.147(d)(4)(i):Lockout or tagout devices were not affixed to each energy isolating device by authorized employees:  (a) On or about 3/9/2021, and at times prior, at 110 Plugs Drive, Decatur, AL 35601, on Line 49, employees working to thread/clear jam of sealing substrate on VisionPak employees were exposed to unguarded moving machine parts which could cause contusions, fractures, or disfigurement including amputation because neither lockout nor tagout devices were affixed to each energy isolating device by authorized employees prior to accessing the point of operation.
Recent events (3)
  • · F (S) $0
  • · C (S) $14502
  • · Z (S) $14502

1910.147 F01

Deleted Serious Gravity 10 1 instance 3 exposed
Issued
Sep 2, 2022
Abate by
Sep 29, 2022
Penalty
Initial $14,502 · Current $0 Reduced
29 CFR  1910.147(f)(1):In situations in which lockout or tagout devices had to be temporarily removed from the energy isolating device and the machine or equipment energized to test or position the machine, equipment or component thereof, the sequence of actions described in 1910.147(f)(1)(i)-(v) was not followed.  (a) On or about 3/9/2021, and at times prior, at 110 Plugs Drive, Decatur, AL 35601, on Line 49, employees working to thread/clear jam of sealing substrate on VisionPak employees were exposed to unguarded moving machine parts which could cause contusions, fractures, or disfigurement including amputation because when VisionPak components needed to move to thread the film, he sequence of actions described in 1910.147(f)(1)(i)-(v) was not followed.
Recent events (3)
  • · F (S) $0
  • · C (S) $14502
  • · Z (S) $14502

1910.212 A02

Serious Gravity 10 1 instance 2 exposed
Issued
Sep 2, 2022
Abate by
Aug 23, 2023
Penalty
Initial $14,502 · Current $14,502
29 CFR  1910.212(a)(2):Guard(s) on machine(s) were not affixed to the machine or secured elsewhere when attachment to the machine was not possible:  (a) On or about 3/9/2021, and at times prior, at 110 Plugs Drive, Decatur, AL 35601, on Line 49, employees working to thread/clear jam of sealing substrate on VisionPak employees were exposed to unguarded moving machine parts which could cause contusions, fractures, or disfigurement including amputation because the guard intended to prevent access to the point of operation on the VisionPak was secured with standard hex-bolts and nuts and could be easily circumvented due to the lack of a locking mechanism or other effective means to prevent unauthorized access.
Recent events (3)
  • · F (S) $14502
  • · C (S) $14502
  • · Z (S) $14502

View Wayne Farms LLC's full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). OSHA publishes its own view of this case as inspection number 345845416.

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