Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: FLEX-N-GATE PLASTICS CORP.

Referral inspection · Safety discipline

On , OSHA opened a referral safety inspection of FLEX-N-GATE PLASTICS CORP. in 3403 LYNCH CREEK ROAD, DANVILLE, IL 61834 (NAICS 336390). OSHA activity number 346353964.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

Watch Flex-N-Gate Plastics Corp. — free Get an email when a new federal OSHA severe-injury report for Flex-N-Gate Plastics Corp. is published. One employer, no account, unsubscribe in one click.
Site address
3403 LYNCH CREEK ROAD
City
DANVILLE
State
IL
ZIP
61834
Mailing
3403 LYNCH CREEK ROAD, DANVILLE, IL 61834
Inspection type
Referral (C)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
B
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
336390
Employees
325
Ownership type
A

3 citations on file for this inspection.

1910.28 B01 I

Serious Gravity 5 1 instance 2 exposed
Issued
Apr 4, 2023
Abate by
Apr 19, 2023
Penalty
Initial $9,822 · Current $8,000 Reduced
29 CFR  1910.28(b)(1)(i):The employer did not ensure that each employee on a walking-working surface with an unprotected side or edge that is 4 feet (1.2 m) or more above a lower level was protected from falling by one or more of the following: guardrail systems, safety net systems, or personal fall protection systems, such as personal fall arrest, travel restraint, or positioning systems.  On or about November 17, 2022, employees working on the molding press #13, were exposed to a fall hazard because the platform had an unprotected side.
Recent events (2)
  • — I (S) $8000
  • — Z (S) $9822

1910.147 C04 II A

Serious Gravity 5 1 instance 2 exposed
Issued
Apr 4, 2023
Abate by
Apr 26, 2023
Penalty
Initial $12,278 · Current $12,000 Reduced
29 CFR 1910.147(c)(4)(ii)(A): The energy control procedures did not contain a specific statement on the intended use of the procedure.  On or about November 17, 2022, an employee was exposed to unexpected start-up or release of stored energy while performing servicing and maintenance activities on the Molding Press #13, and the employer did not include a specific statement on the intent use of the procedures.
Recent events (2)
  • — I (S) $12000
  • — Z (S) $12278

1910.147 D

Serious Gravity 5 1 instance 2 exposed
Issued
Apr 4, 2023
Abate by
Apr 26, 2023
Penalty
Initial $12,278 · Current $0 Reduced
29 CFR 1910.147(d): The established procedure for the application of energy control (the lockout or tagout procedures) did not cover the actions listed in and was not done in sequence as required by 29 CFR 1910.147(d)(1)-(6):  On or about November 18, 2022, an employee was exposed to caught-in and amputation hazards when performing maintenance and servicing on the Molding Press #13 because the employer did not cover the action listed in and was not done in sequence as required by 29 CFR 1910.147(d)(1)-(6).   The maintenance employee was clearing up material from a bridge over in the auger, and was not required to:  (1)	Know the type and magnitude of the energy, the hazards of the energy to be controlled, and the method or means to control the energy,  (2)	Turn off and shut down the machine,  (3)	Physically locate and operate energy isolating devices in such a manner as to isolate the machine or equipment from the energy source,  (4)	Affix lockout or tagout devices to each energy isolating device,  (5)	Following the application of lockout or tagout devices to energy isolating devices, all potentially hazardous stored or residual energy shall be relieved, disconnected, restrained, and otherwise rendered safe.  (6)	Prior to starting work on machines that have been locked out or tagged out, verify that isolation and deenergization of the machine or equipment have been accomplished.
Recent events (2)
  • — I (S) $0
  • — Z (S) $12278

View Flex-N-Gate Plastics Corp.'s full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 346353964.

Look up any company's OSHA accident reports by company, or browse severe injury reports by year, state, and company.