OSHA Inspection: ACCURATE MANUFACTURING, INC.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $7,813 · Current $5,800 Reduced

General-duty citation text

29 CFR 1910.23(b)(8): The employer did not ensure that ladders are used only for the purposes for which they were designed.                                                                                                                                                                                                                            This violation was observed on or about May 11, 2023, where an employee was observed working on a A-frame ladder that did not have the spreader bars locked in place while the ladder was in use, exposing the employee to the hazard of falls.     Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure ladders are used in accordance with the manufacturer recommendation.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $6,250 · Current $4,700 Reduced

General-duty citation text

29 CFR  1910.27(a): The employer did not ensure that scaffolds used in general industry meet the requirements in 29 CFR part 1926, subpart L (Scaffolds).  Ref. 1926.451(c)(2)(v): Fork-lifts were used to support scaffold platforms and the entire platform was not attached to the fork.  This violation was observed on or about April 25, 2023, and at times prior to, employees rigging product for shipment worked in a forklift basket that was not secured to the lift,  exposing employees to fall hazards.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $9,376 · Current $7,000 Reduced

General-duty citation text

29 CFR  1910.28(b)(1)(i):  Except as provided elsewhere in this section 29 CFR 1910.28, the employer did not ensure that each employee on a walking-working surface with an unprotected side or edge that is 4 feet (1.2 m) or more above a lower level is protected from falling by one or more of the systems described in 29 CFR 1910.28(b)(1)(i).  This violation was observed on or about April 17, 2023, at the facility, employees are not protected from falling off a dock that is 4 feet or more above a lower level, where guardrails or some other protective devices were not provided to protect employees from the hazard of falls.  Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure protection from falls is implemented to protect employees working on or near the dock.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $9,376 · Current $7,000 Reduced

General-duty citation text

29 CFR 1910.28(b)(11)(ii): Each flight of stairs having at least 3 treads and at least 4 risers was not equipped with stair rail systems and handrails in accordance with Table D-2, Stairway Handrail Requirements.  This violation was observed on or about April 17, 2023, employees accessing the  stairs to the dock are exposed to fall hazards when a set of stairs having four risers was not equipped with handrails.  Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure each flight of stairs having at least 3 treads and at least 4 risers are equipped with stair rails.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $6,250 · Current $4,700 Reduced

General-duty citation text

29 CFR 1910.37(a)(3): Exit route(s) were not kept free and unobstructed.  This violation was observed on or about April 17, 2023,  exit routs are not kept free and unobstructed from storage and materials in the southeast corner of the shop.   Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure pathways leading to exits are maintained free from obstruction.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $10,938 · Current $10,000 Reduced

General-duty citation text

29 CFR  1910.106(e)(6)(ii): Grounding. Category 1 or 2 flammable liquids, or Category 3 flammable liquids with a flashpoint below 100 �F (37.8 �C), were dispensed into containers and the nozzle and container were not electrically interconnected.    This violation was observed on or about April 17, 2023, in the facility, employees are allowed to dispense a flammable chemical (Barsol A5657 RSC 10 Thinner) elevated on a stand into smaller containers.  The elevated barrel was not grounded and bonded.  According to the Barsol A-5657 Safety Data Sheet, this thinner has a flashpoint of -17 degrees Celsius, 1.4 degrees Fahrenheit.   Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure flammable chemicals are protected from potential ignition sources.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $7,813 · Current $5,800 Reduced

General-duty citation text

29 CFR  1910.141(a)(3)(i):  Places of employment were not kept clean to the extent that the nature of the work allowed.  This violation was observed on or about April 17, 2023, in the facility, where electrical cords, metal pieces and other items cover parts of the shop floor, exposing employees to trip and fall hazards.    Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure the shop is kept clean to the extent that the nature of the work would allow.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $7,813 · Current $5,800 Reduced

General-duty citation text

29 CFR 1910.147(c)(1): The employer did not establish a program consisting of energy control procedures, employee training and periodic inspections to ensure that before any employee performs any servicing or maintenance on a machine or equipment where the unexpected energizing, startup or release of stored energy could occur and cause injury.  This violation was observed on or about June 13, 2023, the employer does not have an established energy control program, including procedures, training and inspections, for employee use and reference while conducting maintenance on equipment.  Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure development of an energy control program.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $6,250 · Current $4,700 Reduced

General-duty citation text

29 CFR  1910.147(c)(7)(i): The employer did not provide training to ensure that the purpose and function of the energy control program are understood by employees and that the knowledge and skills required for the safe application, usage, and removal of the energy controls are acquired by employees.  This violation was observed on or about June 13, 2023, when employees were not provided training in the control of hazardous energy.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $7,813 · Current $5,800 Reduced

General-duty citation text

29 CFR 1910.151(c): Where employees were exposed to injurious corrosive materials, suitable facilities for quick drenching or flushing of the eyes and body were not provided within the work area for immediate emergency use.  The employer does not ensure an eye/body wash station was in proximity of employees working with corrosive chemicals, exposing employees to the hazard of eye irritation, blurred vision, skin defatting, and dermatitis.      a)	This violation was observed on or about April 17, 2023,  at the south end of the facility by the spray booth, an eye/body wash station that provided a continuous flow for flushing of eyes was not provided in the immediate area.    b)	This violation was observed on or about April 24, 2023,  at the maintenance shop next to the manager's desk,  an eye/body wash station that provided a continuous flow for flushing of eyes was not provided in the immediate area.  Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure an eye/body wash station is placed in proximity of locations where employees work with corrosive chemicals.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $6,250 · Current $4,700 Reduced

General-duty citation text

29 CFR 1910.178(l)(i): Operators were not trained in the safe operation of powered industrial trucks.   This violation was observed on or about June 27, 2023, and at times prior to, at the facility, where employees are not trained in the safe operation of powered industrial trucks.    Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure employees are provided with training on the safe operations of material handling equipment used at the facility.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $9,376 · Current $7,000 Reduced

General-duty citation text

29 CFR 1910.178(q)(1): Any power-operated industrial truck not in safe operating condition was not taken out of service, and/or repairs were not made by authorized personnel.    Forklifts with visible defects are not removed from service until repaired, exposing employees to struck-by hazards.  a)	This violation was observed on or about April 24, 2023, where a Toyota forklift was observed in service with a cut in the right-rear tire and an inoperative horn.   b)	This violation was observed on or about April 24, 2023, where a Nissan forklift was observed in service with an inoperative horn.    Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure forklifts with defects are removed from service until the repairs are complete.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $0 · Current $0

General-duty citation text

29 CFR 1910.178(q)(7): Industrial trucks were not examined, at least daily or before each shift if used on a round-the clock basis, before being placed into service.  Daily inspections of forklifts at the facility are not conducted,  exposing employees to struck-by hazards.  This violation was observed on or about April 24, 2023, daily inspections of forklifts at the facility are not conducted,  exposing employees to struck-by hazards.   Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure forklifts are examined, at least daily or before each shift if used on a round-the clock basis, before being placed into service.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $9,376 · Current $7,000 Reduced

General-duty citation text

29 CFR 1910.184(e)(1): Alloy steel sling(s) did not have permanently affixed durable identification stating size, grade, rated capacity, and reach.                                                                                                                                                                                                                                                                                                    This violation was observed on or about April 17, 2023, employees are allowed to use alloy steel slings that did not have tags affixed to them identifying rating and capabilities.  Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps that is taking to identification tags stating size, grade, rated capacity, and reach are affixed to all slings.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $0 · Current $0

General-duty citation text

29 CFR 1910.184(e)(2)(i): Hooks, rings, oblong links, pear shaped links, welds, or mechanical coupling links or other attachments did not have a rated capacity at least equal to that of the alloy steel chain with which they are used.                                                                                                                                                                                                                                                                                                     The employer does not ensure lifting devices fabricated and used at the facility to hoist/move various items are rated with for their lifting capacity, exposing employees to the hazard of falling loads:      a)  This violation was observed on or about April 17, 2023,  on the north end of the building at the plasma table, where an attachment without a known capacity was used to hoist material onto the plasma table.  b)  This violation was observed on or about April 25, 2023, on the south end of the building at the loading dock, where the overhead crane is hooked to an attachment that does not have a known capacity  Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure attachments used to lift equipment is tagged/marked indicating its safe lifting capacity.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $10,938 · Current $10,000 Reduced

General-duty citation text

29 CFR 1910.212(a)(1):  Machine guarding was not provided to protect operator(s) and other employees in the machine area from hazards such as those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks.                                                                                                             a)   This violation was observed on or about April 17, 2023, when the 700-ton Pacific hydraulic press is equipped with a non-functioning light curtain and no other protective devices.  b)   This violation was observed on or about April 24, 2023, where a HYD-MECH band saw was not equipped with guards on the unused portion of the blade.    Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure machine guarding is provided to protect operator(s) and other employees from hazard(s) created by point of operation, ingoing nip points, rotating parts, flying chips and sparks.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $6,250 · Current $4,700 Reduced

General-duty citation text

29 CFR 1910.215(a)(4): Work rest(s) on grinding machinery were not adjusted closely to the wheel with a maximum opening of one eighth inch.   The employer does not ensure on grinding machinery was adjusted closely to the wheel with a maximum opening of one eighth inch, exposing employees to the hazard of being struck by flying debris:    This violation was observed on or about April 17, 2023, at the west wall of the facility in the middle of the shop,  where two bench grinders were observed with the work rest more than 1/8 of an inch from the abrasive wheel.     Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure the distance between abrasive wheel and machinery is no more than an eighth of an inch.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $6,250 · Current $4,700 Reduced

General-duty citation text

29 CFR  1910.252(b)(2)(i)(C):  All operators and attendants of resistance welding or resistance brazing equipment did not use transparent face shields or goggles, depending on the particular job, to protect their faces or eyes, as required.   This violation was observed on or about April 17, 2023, where employees  who weld and assist in welding, were observed not wearing protective eye wear, exposing employees to arc flash hazards.      Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure employees wear the appropriate eye protection during welding operations.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $0 · Current $0

General-duty citation text

29 CFR 1910.252(b)(2)(iii): Workers and other persons adjacent to the welding area were not protected from the rays by noncombustible or flameproof screens or shields.                                                                                                                                                                                                                                                                                                                                                                                           This violation was observed on or about April 17, 2023, at the facility,  where employees are not protected from welding rays by flame proof shields or screens.  Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps that is taking to ensure workers and other persons adjacent welding areas are protected from the rays.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $4,687 · Current $3,800 Reduced

General-duty citation text

29 CFR  1910.253(b)(1)(ii):  Compressed gas cylinders were not legibly marked, for the purpose of identifying the gas content, with either the chemical or the trade name of the gas.   a)	This violation was observed on or about April 17, 2023, at the west wall of the facility north of the spray booth, where a small cylinder of acetylene was not properly labelled.    b)	This violation was observed on or about April 17, 2023,  at the cylinder storage rack on the south side of the facility, where a cylinder of oxygen was not properly labelled.   Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure all cylinders are properly marked and labeled.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $7,813 · Current $0 Reduced

General-duty citation text

29 CFR 1910.253(b)(4)(iii): Oxygen cylinders in storage were not separated from fuel-gas cylinders or combustible materials (especially oil or grease), a minimum distance of 20 feet (6.1 m).   The employer does not ensure compress gas cylinders of oxygen and acetylene were stored at least 20' apart, exposing employees to fire and explosion hazards.      a) This violation was observed on or about April 17, 2023, on the west wall of the facility in the middle of the shop, where compressed gas cylinders of oxygen and acetylene were observed with gauges still on and not in use.   b) This violation was observed on or about April 17, 2023,  on the west wall of the facility in the middle of the shop, where compressed gas cylinders of oxygen and acetylene were observed with gauges still on and not in use.  Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure oxygen and propylene cylinders are stored at least 20' apart.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $6,250 · Current $4,700 Reduced

General-duty citation text

29 CFR 1910.303(b)(2):  Listed or labeled equipment was not used or installed in accordance with any instructions included in the listing or labeling.  This violation was observed on or about April 17, 2023, along the west side wall of structure, north of the plasma table where a relocatable power tap was secured to the structure wall, exposing employees to electricals hazards.  Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure electrical equipment is being used in accordance with their intended use.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $9,376 · Current $0 Reduced

General-duty citation text

29 CFR 1910.303(g)(1): Sufficient access and working space was not provided and maintained about all electric equipment (operating at 600 volts, nominal, or less to ground) to permit ready and safe operation and maintenance of such equipment.  a)	This violation was observed on or about April 17, 2023, where a 480-volt panel was blocked by a miller welder in the shop.  The panel is identified by W-02 and is located along the west wall of facility, north of plasma table.  b)	This violation was observed on or about April 17, 2023, where a 480-volt panel was blocked by tool storage bens in the shop.   The panel is located on the west wall of shop, north of the paint booth.  c)	This violation was observed on or about April 17, 2023, where (2) switch boxes was blocked by (2) miller welders in the shop.   The boxes are on the west wall of the shop and identified as 2-ton and W-01.  d)	This violation was observed on or about April 17, 2023, where (3) 480-volt panels were blocked by (2) miller welders in the shop.  The panels are located on the west wall of the shop, north of the paint booth.    e)	This violation was observed on or about April 17, 2023, where (2) 480-volt panels were blocked by (2) large metal lock boxes.  The panels are located on the west wall  and identifies as W-54 and W-08.  f)	This violation was observed on or about April 24, 2023, where multiple 240-volt boxes were blocked by a variety of items.  The boxes are located on the maintenance shop.    Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure sufficient access and working is provided and maintained about all electric equipment operating at 600 volts, nominal, or less to ground.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $7,813 · Current $0 Reduced

General-duty citation text

29 CFR 1910.305(a)(1)(i):  Metal raceways, cable trays, cable armor, cable sheath, and other metal enclosures for conductors were not metallically joined together into a continuous electric conductor.  This violation was observed on or about April 17, 2023, at the bottom of the 700-ton hydraulic press in the shop, raceways containing equipment wiring was not  joined and did not  maintain a continuous electric conductor.  Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure that raceways are maintained with a continuous electric conductor.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $7,813 · Current $5,800 Reduced

General-duty citation text

1910.305(b)(1)(ii): Unused openings in cabinets, boxes, and fittings were not effectively closed.  a)	This violation was observed on or about April 17, 2023, where a 480-volt pull box was missing a pre-punched knockout.  The pull box is identified as #1 and is located along the west wall of facility, north of plasma table.  b)	This violation was observed on or about April 17, 2023, where a 4-way outlet box was not effectively closed.   The pull box is located along the west wall of facility, north of plasma table.  Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure that unused openings in cabinets, boxes, and fittings are effectively closed.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $7,813 · Current $0 Reduced

General-duty citation text

29 CFR 1910.305(b)(2):  All junction boxes and each outlet box was not provided with an approved cover, faceplate, or fixture canopy.  a)  This violation was observed on or about April 17, 2023, where an electrical panel was observed missing its cover.  The panel was located in the middle section of the facility, outside of the maintenance shop.     b)   This violation was observed on or about April 17, 2023, where a pendent box was observed missing its cover.  The pendant box was located beneath the 700-ton hydraulic press in the middle of the facility.         Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure all junction boxes and each outlet box are provided with an approved covers or faceplates.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $7,813 · Current $5,800 Reduced

General-duty citation text

29 CFR 1910.334(a)(2)(i): Portable cord and plug connected equipment and flexible cord sets (extension cords) were not visually inspected before use on any shift for external defects (such as loose parts, deformed and missing pins, or damage to outer jacket or insulation) and for evidence of possible internal damage (such as pinched or crushed outer jacket).  The employer does not ensure that flexible cords are inspected to ensure they are not damaged, exposing employees to electrical hazards.    a)	This violation was observed on or about April 17, 2023, where multiple damaged extension cords were observed in use.  The cords were located along the west wall in the middle of the facility.     b)	This violation was observed on or about May 11, 2023, where multiple damaged cords were observed in use.  The cords were located in the south end of the facility by the paint booth.    Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure flexible cords are inspected to ensure damaged cords are removed from service.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $0 · Current $0

General-duty citation text

29 CFR 1910.334 (a)(3)(i): A flexible cord used with grounding type equipment did not contain an equipment grounding conductor.                                                                                                                           This violation was observed on or about April 17, 2023, where a large metal cased floor fan located on the west wall near the paint booth was missing a grounding pin.    Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure that all flexible cords and/or cables are maintained in safe operating condition.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $6,250 · Current $0 Reduced

General-duty citation text

29 CFR 1910.305(g)(1)(iv)(A):  Flexible cords and/or cables were used as a substitute for the fixed wiring of a structure.                                                                                                                          The employer does not ensure that extension cords (flex wiring) are not used as a substitute for fixed wiring.  This hazard was observed in the maintenance shop when multiple extension cords were wrapped around beams and other parts of the structure, exposing employees to electrical hazards.  Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure that all flexible cords and/or cables are not used as a substitute for fixed wiring.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $877 · Current $500 Reduced

General-duty citation text

29 CFR 1910.101(b): The in-plant handling, storage, and utilization of all compressed gases in cylinders, portable tanks, rail tankcars, or motor vehicle cargo tanks were not in accordance with Compressed Gas Association Pamphlet P-1-1965, which is incorporated by reference as specified in 29CFR 1910.6.  This violation was observed on or about April 17, 2023, at the loading dock storage racks, where a compressed gas cylinders of oxygen was stored without a protective cap.    Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure compressed gas cylinders are stored in accordance to Compressed Gas Association Pamphlet P-1-1965.

Issued

Oct 11, 2023

Abate by

Oct 30, 2023

Penalty

Initial $0 · Current $0

General-duty citation text

29 CFR 1910.157(c)(1): Portable fire extinguishers were not mounted, located and identified so that they were readily accessible without subjecting the employees to injuries.        a)	This violation was observed on or about April 17, 2023, on the west wall of the facility north of the paint booth, where a fire extinguisher was blocked by a large floor fan and other material in the shop.    b)	This violation was observed on or about April 17, 2023, on the north end of the facility near the plasma table, where a fire extinguisher was mounted but did not have marking indicating the location of the fire extinguisher.   Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure fire extinguishers are mounted, located and identified so that they were readily accessible.