Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: IRCA GROUP USA LLC

Referral inspection · Safety discipline

On , OSHA opened a referral safety inspection of IRCA GROUP USA LLC in 8155 NEW HAMPSHIRE AVENUE, AFFTON, MO 63123 (NAICS 311999). OSHA activity number 347986671.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Establishment
IRCA GROUP USA LLC
Site address
8155 NEW HAMPSHIRE AVENUE
City
AFFTON
State
MO
ZIP
63123
Mailing
8021 NEW HAMPSHIRE AVENUE, AFFTON, MO 63123
Inspection type
Referral (C)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
B
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
311999
Employees
100
Ownership type
A

4 citations on file for this inspection.

1910.147 C04 I

Deleted Serious Gravity 10 1 instance 6 exposed
Issued
Mar 31, 2025
Abate by
Apr 24, 2025
Penalty
Initial $5,958 · Current $0 Reduced
29 CFR  1910.147(c)(4)(i):  Procedures were not developed, documented and utilized for the control of potentially hazardous energy when employees were engaged in activities covered by this section:  On or about January 15, 2025, at the IRCA Group USA facility in Afton Missouri, at the Lower Panning Area,  The employer did not have an adequate lockout/tagout procedure for troubleshooting the mixing machine.  An employee suffered an amputation of his right middle finger while troubleshooting this machine.
Recent events (2)
  • — I (S) $0
  • — Z (S) $5958

1910.147 C04 II B

Deleted Serious Gravity 10 1 instance 6 exposed
Issued
Mar 31, 2025
Abate by
Apr 24, 2025
Penalty
Initial $5,958 · Current $0 Reduced
29 CFR  1910.147(c)(4)(ii)(B): The energy control procedure did not clearly and specifically specific procedural steps for shutting down, isolating, blocking and securing machines or equipment to control hazardous energy:   On or about January 15, 2025, the IRCA Group USA facility in Afton Missouri, at the Lower Panning Area,  did not provide an energy control procedure for logout/tagout procedures when troubleshooting the mixing machine.
Recent events (2)
  • — I (S) $0
  • — Z (S) $5958

1910.147 C06 I

Other-than-serious Gravity 10 1 instance 6 exposed
Issued
Mar 31, 2025
Abate by
Apr 24, 2025
Penalty
Initial $5,958 · Current $5,958
29 CFR  1910.147(c)(6)(i): The employer did not conduct an annual or more frequent inspection of the energy control procedure to ensure that the procedure and requirements of this standard were followed:  On or about January 15, 2025, at the IRCA Group USA facility in Afton Missouri, at the Lower Panning Area,  the employer did not implement an annual LOTO inspection on the mixing machine, resulting to an employee to sustain an amputation of the Right middle finger while troubleshooting the clogged mixing machine when his finger got caught with the rotating part of the machine. The affected employee was not properly taught how to apply the LOTO, nor an annual inspection or review of LOTO procedures when troubleshooting the Mixing Machine.
Recent events (2)
  • — I (O) $5958
  • — Z (S) $5958

1910.147 C07 I

Deleted Serious Gravity 10 1 instance 6 exposed
Issued
Mar 31, 2025
Abate by
Apr 24, 2025
Penalty
Initial $5,958 · Current $0 Reduced
29 CFR  1910.147(c)(7)(i):The employer did not provide adequate training to ensure that employees acquired the knowledge and skills required for the safe application, usage and removal of energy control devices:  On or about January 15, 2025, at the IRCA Group USA facility in Afton Missouri, at the Lower Panning Area,  did not provide adequate LOTO training when troubleshooting the mixing machine, resulting to an employee who sustained an amputation of the Right middle finger while troubleshooting the clogged mixing machine. His finger got caught with the rotating part of the machine without applying LOTO procedures specifically switching-off the electrical power to this mixing machine.
Recent events (2)
  • — I (S) $0
  • — Z (S) $5958

View Irca Group USA LLC's full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 347986671.

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