Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: ABC COATING COMPANY OF ILLINOIS, INC.

Referral inspection · Safety discipline

On , OSHA opened a referral safety inspection of ABC COATING COMPANY OF ILLINOIS, INC. in 1160 BOUDREAU ROAD, MANTENO, IL 60950 (NAICS 332812). OSHA activity number 348179839.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
1160 BOUDREAU ROAD
City
MANTENO
State
IL
ZIP
60950
Mailing
1160 BOUDREAU ROAD, MANTENO, IL 60950
Inspection type
Referral (C)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
B
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
332812
Employees
52
Ownership type
A

4 citations on file for this inspection.

1910.147 C07 I A

Serious Gravity 10 1 instance 8 exposed
Issued
Jul 1, 2025
Abate by
Jul 28, 2025
Penalty
Initial $14,895 · Current $8,930 Reduced
29 CFR 1910.147(c)(7)(i)(A): Authorized employee(s) did not receive training in the recognition of applicable hazardous energy sources, the type and magnitude of the energy available in the workplace, and the methods and means necessary for energy isolation and control.   a. On or about March 29, 2025, in the warehouse, the employer failed to provide training to each authorized employee performing service and/or maintenance to machinery or equipment to ensure the employees acquired the knowledge and skills required for the safe application, usage and removal of energy control devices during maintenance or servicing of the Rebar Spiral Machine #1. As a result of the inadvertent start-up of the equipment and/or the release of stored hazardous energy, an employee sustained an amputation to the left-hand pinky finger.
Recent events (2)
  • — I (S) $8930
  • — Z (S) $14895

1910.147 D

Serious Gravity 10 1 instance 8 exposed
Issued
Jul 1, 2025
Penalty
Initial $14,895 · Current $8,930 Reduced
29 CFR 1910.147(d): The established procedure for the application of energy control (the lockout or tagout procedures) did not cover the actions listed in and was not done in sequence as required by 29 CFR 1910.147(d)(1)-(6):  a. In the warehouse - On or about March 29, 2025, an employee was exposed to machine hazards associated with moving parts when a machine operator sustained an amputation while clearing a jam on the Rebar Spiral Machine #1. The employer failed to implement energy control application steps as the machine was not shut down or turned off to perform the service work [per the 1910.147(d)(2) requirements]. As a result, the remaining applicable energy control elements, involving machine isolation [(d)(3)], LOTO device application [(d)(4)], dissipation of residual energy [(d)(5)((i)], and verification of isolation [(d)(6)], were not implemented to protect employees from machine servicing hazards.
Recent events (2)
  • — I (S) $8930
  • — Z (S) $14895

1910.305 G01 IV

Serious Gravity 1 1 instance 40 exposed
Issued
Jul 1, 2025
Abate by
Aug 18, 2025
Penalty
Initial $6,384 · Current $3,840 Reduced
29 CFR 1910.305(g)(1)(iv): Flexible cords and/ or cables were used for purposes prohibited by paragraphs (A) through (F) of 29 CFR 1910.305(g)(1)(iv)(a).  a. In the warehouse - On or about April 15, 2025, the employer exposed employees to electrical shock hazards, in that flexible cords, cables and relocatable power taps were used in place of permanent wiring.  An extension cord was found, connected to a relocatable power tap and daisy-chained to another extension cord, routed beneath cardboard, floor mats, and conveyor machinery, and extending across the warehouse floor to supply power to multiple appliances, including but not limited to a microwave, electric fan, and refrigerator.
Recent events (2)
  • — I (S) $3840
  • — Z (S) $6384

1904.39 A02

Deleted Other-than-serious 1 instance 1 exposed
Issued
Jul 1, 2025
Penalty
Initial $10,641 · Current $0 Reduced
29 CFR 1904.39(a)(2): The employer did not report within 24-hours a work-related incident resulting in in-patient hospitalization, amputation or the loss of an eye.  a. On or about March 29, 2025, the employer did not contact OSHA within 24 hours when an employee sustained a work-related injury on the spiral machine #1 that resulted in an amputation to the left hand pinky finger.
Recent events (2)
  • — I (O) $0
  • — Z (O) $10641

View ABC Coating Company of Illinois, INC.'s full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 348179839.

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