Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: ILLINOIS RIVER ENERGY, LLC

Complaint inspection · Safety discipline

On , OSHA opened a complaint safety inspection of ILLINOIS RIVER ENERGY, LLC in 1900 STEWARD ROAD, ROCHELLE, IL 61068 (NAICS 325193). OSHA activity number 348205782.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
1900 STEWARD ROAD
City
ROCHELLE
State
IL
ZIP
61068
Mailing
1900 STEWARD ROAD, ROCHELLE, IL 61068
Inspection type
Complaint (B)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
B
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
325193
Employees
60
Ownership type
A

3 citations on file for this inspection.

1910.212 A03 II

Deleted Serious Gravity 5 10 instances 4 exposed
Issued
Aug 8, 2025
Penalty
Initial $8,276 · Current $0 Reduced
29 CFR 1910.212(a)(3)(ii): The point of operation of machines whose operation exposes an employee to injury, shall be guarded. The guarding device shall be in conformity with any appropriate standards therefor, or, in the absence of applicable specific standards, shall be so designed and constructed as to prevent the operator from having any part of his body in the danger zone during the operating cycle.  On or about April 25, 2025, the employer did not ensure the point of operation on drag and screw conveyors was guarded to prevent employees from having any part of their body in the danger zone during operations while opening inspection doors and/or lids. Employees were exposed to caught-in hazards from the conveyors rotating parts which could result in crushing injuries and amputations. The following instances were observed and/or documented:   (a) CS-7107: There was no guarding present at the conveyor discharge lid.  (b) CS-7109: There was no guarding present at the conveyor discharge lid.  (c) CS-7207: There was no guarding present at the conveyor discharge lid.  (d) CS-7209: There was no guarding present at the conveyor discharge lid.  (e) CD-6601: There was no guarding present at the head door. (f) CS-7407: There was no guarding present on the lower-level at the conveyor discharge lid. (g) CS-6707: There was no guarding present at the conveyor discharge lid.   (h) CD-6701: There was no guarding present at the head door. (i) CD-1303: There was no guarding present at the head, and the inspection door was not secured  (j)CD 1308: There was no guarding present at the head, and the inspection door was not secured
Recent events (3)
  • — F (S) $0
  • — C (S) $8276
  • — Z (S) $8276

1910.30 C

Serious Gravity 5 1 instance 9 exposed
Issued
Aug 8, 2025
Abate by
May 27, 2026
Penalty
Initial $8,276 · Current $5,000 Reduced
29 CFR 1910.30(c)  (c) Retraining.  The employer must retrain an employee when the employer has reason to believe the employee does not have the understanding and skill required by paragraphs (a) and (b) of this section.  Situations requiring retraining include, but are not limited to, the following:  On or about April 25, 2025, the employer did not ensure that employees working in the hoist areas in Energy Center 1 and Energy Center 2 were protected from falling to the lower level. Employees were exposed to falls of greater than 10 feet which could result in broken bones, head injury, permanent disability, or death.   Abatement documentation is required for this item in accordance with the requirements of 29 CFR 1903.19(d).
Recent events (3)
  • — F (S) $5000
  • — C (S) $8276
  • — Z (S) $8276

1910.212 A02

Deleted Other-than-serious 1 instance 20 exposed
Issued
Aug 8, 2025
Penalty
Initial $0 · Current $0
29 CFR 1910.212(a)(2): General requirements for machine guards. Guards shall be affixed to the machine where possible and secured elsewhere if for any reason attachment to the machine is not possible. The guard shall be such that it does not offer an accident hazard in itself.  On or about April 25, 2025, the employer did not ensure all the covers (lids) for the Flottweg Decanters (Centrifuges) were secured per the manufacturer's operating instructions. Centrifuges 5, 6, and 7 did not have the lids bolted in place while operating.  Abatement documentation is required for this item in accordance with the requirements of 29 CFR 1903.19(d).
Recent events (3)
  • — F (O) $0
  • — C (O) $0
  • — Z (O) $0

View Illinois River Energy, LLC's full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 348205782.

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