Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: REVOLUTION FILM SOLUTIONS, LLC

Complaint inspection · Safety discipline

On , OSHA opened a complaint safety inspection of REVOLUTION FILM SOLUTIONS, LLC in 720 NORFLEX DRIVE, HUDSON, WI 54016 (NAICS 326111). OSHA activity number 348362617.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
720 NORFLEX DRIVE
City
HUDSON
State
WI
ZIP
54016
Mailing
720 NORFLEX DRIVE, HUDSON, WI 54016
Inspection type
Complaint (B)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
B
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
326111
Employees
57
Ownership type
A

9 citations on file for this inspection.

1910.106 D02 I

Other-than-serious Gravity 5 1 instance 57 exposed
Issued
Aug 26, 2025
Abate by
Sep 17, 2025
Penalty
Initial $6,431 · Current $4,502 Reduced
29 CFR 1910.106(d)(2)(i): Approved containers and/or portable tanks were not used for the storage of flammable liquids:  (a) Production department; On or about July 8, 2025, and dates prior, a five-gallon plastic bucket containing Solvent 142 used for roll cleaning was stored near line 2 operator's station.
Recent events (2)
  • — I (O) $4501.7
  • — Z (S) $6431

1910.106 E02 II

Other-than-serious Gravity 5 1 instance 57 exposed
Issued
Aug 26, 2025
Abate by
Sep 17, 2025
Penalty
Initial $0 · Current $0
29 CFR 1910.106(e)(2)(ii): Flammable liquids were not stored in tanks or closed containers:  (a) Production department; On or about July 8, 2025, and dates prior, a five-gallon plastic bucket containing Solvent 142 used for roll cleaning was stored near line 2 operator's station in an open container.
Recent events (2)
  • — I (O) $0
  • — Z (S) $0

1910.147 C04 I

Serious Gravity 10 3 instances 36 exposed
Issued
Aug 26, 2025
Abate by
Mar 20, 2026
Penalty
Initial $11,254 · Current $7,878 Reduced
29 CFR 1910.147(c)(4)(i):  Procedures were not developed, documented and utilized for the control of potentially hazardous energy when employees were engaged in activities covered by this section:   (a) Production department; On or about July 4, 2025, and dates prior, energy isolation procedure(s) were not used while employee(s) performed servicing activities such as but not limited to threading the web on line 4 after a web break.  (b) Production department; On or about July 7, 2025, and dates prior, energy isolation procedure(s) were not used while employee(s) performed servicing activities such as but not limited to threading the web on line 2 and line 3 as part of set-up.   (c) Production department; On or about July 7, 2025, and dates prior, energy isolation procedure(s) were not used while employees performed servicing activities such as but not limited to cleaning the rollers on line 3.
Recent events (2)
  • — I (S) $7877.8
  • — Z (S) $11254

1910.147 C07 I A

Serious Gravity 10 3 instances 36 exposed
Issued
Aug 26, 2025
Abate by
Mar 20, 2026
Penalty
Initial $0 · Current $0
29 CFR  1910.147(c)(7)(i)(A): Authorized employee(s) did not receive training in the recognition of applicable hazardous energy sources, the type and magnitude of the energy available in the workplace, and the methods and means necessary for energy isolation:    (a) Production department; On or about July 4, 2025, and dates prior,  the employer did not provide authorized lockout/tagout training to employee(s) before they engaged in servicing activities such as but not limited to threading the web on line 4 after a web break.  (b) Production department; On or about July 7, 2025, and dates prior, the employer did not provide authorized lockout/tagout training to employee(s) before they engaged in servicing activities such as but not limited to threading the web on line 2 and line 3 as part of set-up.   (c) Production department; On or about July 7, 2025, and dates prior, the employer did not provide authorized lockout/tagout training to employees before they engaged in servicing activities such as but not limited to cleaning the rollers on line 3.
Recent events (2)
  • — I (S) $0
  • — Z (S) $0

1910.147 C07 I B

Serious Gravity 10 1 instance 1 exposed
Issued
Aug 26, 2025
Abate by
Mar 20, 2026
Penalty
Initial $0 · Current $0
29 CFR  1910.147(c)(7)(i)(B): Affected employee(s) was not instructed in the purpose and use of the energy control procedure:  (a) Production department; On or about July 7, 2025, and dates prior, the employer did not provide affected lockout/tagout training to an employee before they worked in areas where servicing activities, such as but not limited to threading the web and cleaning the rollers, were performed.
Recent events (2)
  • — I (S) $0
  • — Z (S) $0

1910.147 D03

Serious Gravity 10 3 instances 36 exposed
Issued
Aug 26, 2025
Abate by
Mar 20, 2026
Penalty
Initial $0 · Current $0
29 CFR 1910.147(d)(3):  All energy isolating devices that were needed to control the energy to the machine or equipment were not physically located and operated in such a manner as to isolate the machine or equipment from the energy source(s):  (a) Production department; On or about July 4, 2025, and dates prior, energy isolating device(s) were not operated in such a manner as to isolate energy sources prior to performing servicing activities such as but not limited to threading the web on line 4 after a web break.  (b) Production department; On or about July 7, 2025, and dates prior, energy isolating device(s) were not operated in such a manner as to isolate energy sources prior to performing servicing activities such as but not limited to threading the web on line 2 and line 3 as part of set-up.   (c) Production department; On or about July 7, 2025, and dates prior, energy isolating device(s) were not operated in such a manner as to isolate energy sources prior to performing servicing activities such as but not limited to cleaning the rollers on line 3.
Recent events (2)
  • — I (S) $0
  • — Z (S) $0

1910.147 D04 I

Serious Gravity 10 3 instances 36 exposed
Issued
Aug 26, 2025
Abate by
Mar 20, 2026
Penalty
Initial $0 · Current $0
29 CFR 1910.147(d)(4)(i): Lockout or tagout devices were not affixed to each energy isolating device by authorized employees:   (a) Production department; On or about July 4, 2025, and dates prior, lockout or tagout devices were not affixed to the energy isolation device(s) by authorized employees prior to performing servicing activities such as but not limited to threading the web on line 4 after a web break.  (b) Production department; On or about July 7, 2025, and dates prior, lockout or tagout devices were not affixed to the energy isolation device(s) by authorized employees prior to performing servicing activities such as but not limited to threading the web on line 2 and line 3 as part of set-up.   (c) Production department; On or about July 7, 2025, and dates prior, lockout or tagout devices were not affixed to the energy isolation device(s) by authorized employees prior to performing servicing activities such as but not limited to cleaning the rollers on line 3.
Recent events (2)
  • — I (S) $0
  • — Z (S) $0

1910.1200 F06 II

Serious Gravity 5 1 instance 36 exposed
Issued
Aug 26, 2025
Abate by
Sep 17, 2025
Penalty
Initial $6,431 · Current $4,502 Reduced
29 CFR 1910.1200(f)(6)(ii):  Except as provided in 29 CFR 1910.1200(f)(7) and 29 CFR 1910.1200(f)(8), the employer did not ensure that each container of hazardous chemicals in the workplace was labeled, tagged or marked with the product identifier and words, pictures, symbols, or combination thereof, which provide at least general information regarding the hazards of the chemicals and which, in conjunction with the other information immediately available to employees under the hazard communication program, would provide employees with the specific information regarding the physical and health hazards of the hazardous chemical:  (a) Production department, near line 2 operator's station; On or about July 8, 2025, and dates prior, a label to communicate physical and/or health hazards to employees was not affixed to a five-gallon plastic bucket containing Solvent 142 used for roll cleaning.
Recent events (2)
  • — I (S) $4501.7
  • — Z (S) $6431

1910.1200 H01

Serious Gravity 5 1 instance 1 exposed
Issued
Aug 26, 2025
Abate by
Sep 17, 2025
Penalty
Initial $0 · Current $0
29 CFR 1910.1200(h)(1):  Employees were not provided effective information and training on hazardous chemicals in their work area at the time of their initial assignment and whenever a new hazard that the employees had not been previously trained about was introduced into their work area:  (a) Production department; On or about July 5, 2025, and dates prior, the employer did not provide training to an employee before they worked in areas with hazardous chemical(s) such as but not limited to Solvent 142 used for roll cleaning.
Recent events (2)
  • — I (S) $0
  • — Z (S) $0

View Revolution Film Solutions, LLC's full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 348362617.

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