Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 71,450Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #221354327

DIAMOND CHEMICAL COMPANY, INC.

Event
Chemical Exposure, Chlorine, Corrosion, Corrosive, Head, Hose, Laceration, Overexposure, Overpressure, Rupture, Tank
NAICS
325611
Inspection type
Referral
Activity number
#345293237
Employer profile
DIAMOND CHEMICAL COMPANY, INC.
Summary number
221354327
Report ID
0214500

Event description

Employee is exposed to chlorine gas and lacerates face and p

Investigation abstract

At 10:00 a.m. on May 6, 2021, Employee #1 was attempting to connect a PVC sustained facial lacerations and partial vision loss. He was hospitalized for treatment. transfer hose to a 900-gallon vertical bulk storage tank in order to transfer the finished product, Rustex, into nine to fifteen empty one-gallon drums resting on a pallet. The PVC transfer hose and cam lock fitting ruptured, spraying the employee in the face with a corrosive chemical. Shrapnel from the cam lock fitting struck him in the face, causing lacerations. The PVC hose had not been cleaned prior to use, and a chemical reaction between residual bleach and Rustex created chlorine gas. The buildup of chlorine gas caused the transfer hose to overpressurize and burst from the tank's inlet port. The employee

Victim

  1. #1 Hospitalized Age 62 M

    Event type
    1
    Occupation code
    754

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.