Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 71,450Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #221449069

SPECIALIZED INSPECTION GROUP

Event
AMPUTATED, AMPUTATION, CAUGHT IN, DIE, FINGER, MACHINE CYCLED, PINCHED, POINT OF OPERATION, PUNCH PRESS
NAICS
335129
Inspection type
Unprogrammed Related
Activity number
#345814990
Employer profile
SPECIALIZED INSPECTION GROUP
Summary number
221449069
Report ID
0524700

Event description

EMPLOYEE AMPUTATES FINGERS IN PUNCH PRESS

Investigation abstract

On February 21, 2022, three flashlight production line employees were tasked wit r pieces that were approximately 6.3 inches in circumference with approximately 15,000 pieces per box. Machine #252 procedures required the operator to be in a seated position directly in front of the machine. Employee #1 manually fed t he raw product from the right side into the die, the point of operation, then pr essed the foot pedal, which tripped a full revolution clutch. After the foot pe dal is pressed, the machine would complete a cycle that resulted in two hole pun ches into the reflector piece, and the operator would manually remove the final product from the left side and place the piece into a finished product box. At a pproximately 11:15 a.m., during operation of machine #252, Employee #1 was manua lly handling a product piece with her left hand and activated the full revolutio h performing flashlight assembly work. The three employees arrived on site in th n clutch by pressing her foot onto the foot pedal, which resulted in the first a nd second fingers of her left hand to be caught in the point of operation betwee n the die block and the punch plate of the die set. Employee #1 suffered amputat ion injuries of the first and second fingers of her left hand, requiring hospita lization. e Flashlight Assembly Room at approximately 8:00 a.m., where they were tasked wi th duties that included, but not limited to, flashlight line assembly, back stri pping flashlights, and operating a mechanical punch press machine. Employee #1 was operating Machine #252 (Havir Manufacturing Co., Press-Rite Single Trip Clut ch Model #1-1/2 full revolution punch press machine) with pierce flashlight refl ector trim die (#1004-1 pierce flashlight). Employee #1 was tasked with operati ng machine #252 to pierce two to four boxes of raw product, i.e., metal reflecto

Victim

  1. #1 Hospitalized Age 0

    Event type
    2

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.