105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Pike Electric LLC

Direct exposure to electricity, greater than 220 volts · Third or fourth degree electrical burns

A substation construction crew was installing two feeder breakers at a worksite. The job consisted of adding one 25kV feeder bay with isolation switches on the south end of the existing bus and one 1200A self-contained breaker. The job also included the installation of new 25kV Bus PT (Potential Transformer) module framing on the south end of the bus (framing) and connecting voltage inputs from the PTs to the new feeder breaker. Part of the existing bus was removed to install the new bus. Employee 1 climbed on the top of the substation to take measurements for the bus framing parts. Employee 3 was operating a manlift to lift Employee 1 onto the top of the substation framing. Employee 2 was fabricating the bus framing parts to be installed on the top of the substation framing. A few minutes after climbing onto the substation framing, Employee 1 sustained second and third-degree burns to the arms, hands, and upper torso from an arc flash. Employee 1 was hospitalized.

Hospitalized Multiple body parts, n.e.c. Electric parts, unspecified

Star Pipe USA LLC

An employee was making modifications to an electrical panel when an arc flash occurred. The employee suffered burns to multiple parts of the body.

Star Electric Company of Texas

An employee was installing a ground wire to a power transmission pole. The ground wire contacted an energized portion of a cut-out, causing an arc-flash. The employee was hospitalized with second degree burns to their chest and arms.

Powertown Line Construction LLC

An employee was connecting a utility transformer for underground service to a home. The employee's impact drill went across two connection bars with 240 volts of potential, creating an arc flash. The employee sustained burns to the face and eyes due to the arc flash and molten aluminum.

Stanley Black and Decker, Inc

On December 15, 2023, at 9:15 AM, an employee was changing 60-amp fuses in a 480-volt panel when an arc flash occurred. The employee was hospitalized with burns to both hands.

Sun Valley Contractors, LLC

An employee had just turned off breakers and was loosening wires on panels when they were shocked by 480 volts of electricity.