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Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Injury Report: Lone Star Assembly (Challenge Manufacturing Plant 6)

Injury · Days away from work

On , an injury at Lone Star Assembly (Challenge Manufacturing Plant 6) in Irving, TX 75063 resulted in days away from work. Employee was quality Inspector in motor vehicle metal parts stamping.

Establishment
Lone Star Assembly (Challenge Manufacturing Plant 6)
Parent company
Challenge Manufacturing
Street
5101 Statesman Dr
City
Irving
State
TX
ZIP
75063
On-site location
Containment Area
Outcome
Days away from work (code 2)
Type
Injury (code 1)
Days away from work
99

Sorting parts

Employee was sorting parts at containment area on [REDACTED] around [REDACTED] she got a new container that was oversized (not standard packaging) and asked a driver to bring a lift for not to be bending unconsciously she was inspecting the parts in the opposite side of the safety bar and did not expect moving the parts to one side the container it would be shifted the container fall into her knee.

Contusion of Left Thigh

Metal parts container

Metal container fell on her left leg

Job description
Quality Inspector
SOC code
51-9061 — Inspectors, Testers, Sorters, Samplers, and Weighers
NAICS code
336370 — Motor vehicle metal parts stamping
NAICS vintage
2012
Avg employees
118
Total hours worked
230808
EIN
382373161
Establishment ID
653295
Employer case #
2
Date of incident
Shift started
6:00
Time of incident
7:30
Filing year
2024
Submitted
03FEB2025:21:14:00

Data from OSHA ITA Form 300/301 electronic submissions, filing year 2024. ITA Case Detail records are establishment-reported submissions, not OSHA inspections — no per-record IMIS deep link exists.