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Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Injury Report: Lone Star Assembly (Challenge Manufacturing Plant 6)

Injury · Other recordable case

On , an injury at Lone Star Assembly (Challenge Manufacturing Plant 6) in Irving, TX 75063 resulted in other recordable case. Employee was production Operator in motor vehicle metal parts stamping.

Establishment
Lone Star Assembly (Challenge Manufacturing Plant 6)
Parent company
Challenge Manufacturing
Street
5101 Statesman Dr
City
Irving
State
TX
ZIP
75063
On-site location
6W021
Outcome
Other recordable case (code 4)
Type
Injury (code 1)

Was walking into Weld Cell 21

EE was walking into the fixture at [REDACTED] as she was entering the welder she scraped her right arm above the elbow and top of sleeve area part number 86400180 was stacked too high also parts 86400179 were stacked too high.

Laceration to upper right arm.

Metal parts when contact was made by arm scraping the parts

Right arm laceration when arm scraped parts

Job description
Production Operator
SOC code
51-4199 — Metal Workers and Plastic Workers, All Other
NAICS code
336370 — Motor vehicle metal parts stamping
NAICS vintage
2012
Avg employees
118
Total hours worked
230808
EIN
382373161
Establishment ID
653295
Employer case #
3
Date of incident
Shift started
15:00
Time of incident
16:00
Filing year
2024
Submitted
03FEB2025:21:17:00

Data from OSHA ITA Form 300/301 electronic submissions, filing year 2024. ITA Case Detail records are establishment-reported submissions, not OSHA inspections — no per-record IMIS deep link exists.