DECATUR, AL ·
OSHA Injury Report: Decatur - Chemical
Respiratory condition · Other recordable case
At a glance
On , a respiratory condition at Decatur - Chemical in 1400 STATE DOCKS RD, DECATUR, AL 356018807 resulted in other recordable case. Employee was back Up Maker Operator.
Where did this happen?
- Establishment
- Decatur - Chemical
- Parent company
- 3M Company
- Street
- 1400 STATE DOCKS RD
- City
- DECATUR
- State
- AL
- ZIP
- 356018807
- On-site location
- 114065 - Decatur D5 Extr Ctd Film Makin
What was the outcome?
- Outcome
- Other recordable case (code 4)
- Type
- Respiratory condition (code 3)
Before the incident
During [REDACTED] start up on D5 operator was in the process of sending flow of [REDACTED] Urethane through the bypass neck of the melt train. Once flow was established through the bypass neck the operators began to detect odors and noticed a haze near the bypass dump neck. Employees notified supervisor and maintenance immediately. EHS and ERT responded to assess the work area. After assessing the area employees who were working in the area were evaluated by ERT. Investigation on-going. (Incident is directly related to INC-264194)
What happened
During [REDACTED] start up on D5 operator was in the process of sending flow of [REDACTED] Urethane through the bypass neck of the melt train. Once flow was established through the bypass neck the operators began to detect odors and noticed a haze near the bypass dump neck. Employees notified supervisor and maintenance immediately. EHS and ERT responded to assess the work area. After assessing the area employees who were working in the area were evaluated by ERT. Investigation on-going. (Incident is directly related to INC-264194)
Injury or illness
Respiratory distress to - Respiratory system
Object or substance involved
Urethane Vapors
Summary line
Respiratory distress to Respiratory system from [REDACTED]
Employee and industry
- Job description
- Back Up Maker Operator
- SOC code
- 51-4199: Metal Workers and Plastic Workers, All Other
- NAICS code
- 326113
- NAICS vintage
- 2012
- Employees at this establishment (2025 average)
- 690
- Hours worked at this establishment (2025 total)
- 1,379,227
- EIN
- 410417775
- Establishment ID
- 197297
- Employer case #
- INJ-87382
When (timing detail)
- Date of incident
- Shift started
- 06:01
- Time of incident
- 13:01
- Filing year
- 2025
- Submitted to OSHA
- 2026-02-18
More injuries at Decatur - Chemical
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Source
Data from OSHA ITA Form 300/301 electronic submissions, filing year 2025. ITA Case Detail records are establishment-reported submissions, not OSHA inspections, so no per-record IMIS deep link exists.
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