Safety Incidents OSHA Severe Injury Reports · 2015–2025
2,276,768Injury reports 135,424Establishments Most recent incident 2025-12-31

OSHA Injury Report: Lone Star Assembly (Challenge Manufacturing Plant 6)

Injury · Days away from work

On , an injury at Lone Star Assembly (Challenge Manufacturing Plant 6) in 5101 Statesman Dr, Irving, TX 75063 resulted in days away from work. Employee was weld Production Operator in motor vehicle metal parts stamping.

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Parent company
Challenge Manufacturing
Street
5101 Statesman Dr
City
Irving
State
TX
ZIP
75063
On-site location
6W21
Outcome
Days away from work (code 2)
Type
Injury (code 1)
Days away from work
6

Gaging parts at weld cell.

While gaging parts a block on a lever from the gaging table swung down and crushed her finger. EE was wearing her PPE.

Contusion to Right Thumb; issued to wear splint brace until follow up on 2 27 23. Could Not Accommodate due to EE not being able to grip due to swelling and wearing of the temporary brace.

Metal Piece

R thumb contusion from dropping metal part

Job description
Weld Production Operator
SOC code
9999: Uncoded
NAICS code
336370: Motor vehicle metal parts stamping
NAICS vintage
2022
Employees at this establishment (2023 average)
104
Hours worked at this establishment (2023 total)
240,010
EIN
382373161
Establishment ID
653295
Employer case #
1
Date of incident
Shift started
15:00
Time of incident
20:30
Filing year
2023
Submitted to OSHA
2024-01-22

View Lone Star Assembly (Challenge Manufacturing Plant 6)'s full OSHA safety record →

Data from OSHA ITA Form 300/301 electronic submissions, filing year 2023. ITA Case Detail records are establishment-reported submissions, not OSHA inspections, so no per-record IMIS deep link exists.

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