Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: POLYCEL STRUCTURAL FOAM, INC.

Complaint inspection · Safety discipline

On , OSHA opened a complaint safety inspection of POLYCEL STRUCTURAL FOAM, INC. in 68 COUNTY LINE ROAD, NORTH BRANCH, NJ 08876 (NAICS 000000). OSHA activity number 114149776.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
68 COUNTY LINE ROAD
City
NORTH BRANCH
State
NJ
ZIP
08876
Mailing
68 COUNTY LINE RD, NORTH BRANCH, NJ 08876
Inspection type
Complaint (B)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
Y
Opened
Closing conference
Case closed
Data loaded
NAICS code
000000
SIC code (legacy)
3089
Employees
120
Ownership type
A
Industry flags
Manufacturing safety.

2 citations on file for this inspection.

5(a)(1)

Serious Gravity 02 4 instances 12 exposed
Issued
Apr 20, 2001
Abate by
Jun 7, 2001
Penalty
Initial $1,800 · Current $1,350 Reduced
Section 5(a)(1) of the Occupational Safety and Health Act of 1970:  The
employer did not
furnish employment and a place of employment which were free from
recognized
hazards that
were causing or likely to cause serious physical harm to employees, in
that, employees were
exposed to 400 to 500 degree F metal parts of equipment.
a- 68 County Line Rd., Foam Production Area:  "Accumulators" and "rack
nozzles"
heated to 400 to 500 degrees F, and located on platforms at approx. 9 feet
from the floor
1- Machine Line #1 - Custom Built 1967-1968
2- Machine Line #2 - "Hanisin" Built 1967-1968
3- Machine Line #3 and #4 - 'EEMCO' Built 1973-1974
a1- 400 to 500 degree F metal parts of equipment were not guarded,
insulated or
provided with other approved means to prevent employee exposure during foam
removing/cleaning operations.
Reference:  ANSI/SPI B151.21.1986 Section 5.3.6, 5.3.7, 6.3.6 and 6.3.7.
Reference:  National Safety Council 1-632 Reaf 88 Para. 11, Page 2.
a2- Tools used to remove/clean excess foam were not adequate, in that,
they
were not
long enough to reach the required areas and prevent employees from being
exposed to
the 400 to 500 degree F metal parts.  Note:  Limited working space is
provided.
Reference:  ANSI/SPI B151.21.1986 Section 7.2.
Reference:  National Safety Council 1-454-78  Part (i) Last Page.
Reference:  National Safety Council 1-632 Reaf 88 Para. 27, Page 4.
Observed 3/30/01.
Recent events (2)
  • — I (S) $1350.00
  • — Z (S) $1800.00

1910.22 A01

Serious Gravity 01 4 instances 12 exposed
Issued
Apr 20, 2001
Abate by
Apr 26, 2001
Penalty
Initial $1,350 · Current $1,013 Reduced
Recent events (2)
  • — I (S) $1013.00
  • — Z (S) $1350.00

View Polycel Structural Foam, INC.'s full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 114149776.

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