Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: DYCAST, INCORPORATED

Planned inspection · Safety discipline

On , OSHA opened a planned safety inspection of DYCAST, INCORPORATED in 320 EAST MAIN STREET, LAKE ZURICH, IL 60047 (NAICS 000000). OSHA activity number 302055090.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
320 EAST MAIN STREET
City
LAKE ZURICH
State
IL
ZIP
60047
Inspection type
Planned (H)
Scope
Complete (A)
Discipline
Safety
Advance notice
No
Union status
N
Opened
Closing conference
Case closed
Data loaded
NAICS code
000000
SIC code (legacy)
3363
Employees
217
Ownership type
A
Industry flags
Manufacturing safety.

51 citations on file for this inspection.

5(a)(1)

Deleted Serious Gravity 02 1 instance 20 exposed
Issued
Oct 29, 1998
Abate by
Dec 2, 1998
Penalty
Initial $2,000 · Current $2,000
Section 5(a)(1) of the Occupational Safety and Health Act of 1970:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards that
were causing or likely to cause death or serious physical harm to
employees in that employees
were exposed to:
(a) Secondary Department- The #71 belt sander, Pangborn, Bronco and Goff
machines generate
aluminum dust where spark producing equipment in the area created an
ignition source, an
explosion of aluminum dust and fire hazard.  This equipment includes, but
is not limited to the
following: the heat exchanger, belt sander #71, twin abrasive wheel
pedestal grinder, Tennant
scrubber's battery charger at the wall by the Pangborn machine, and
smoking.
Among other methods, one feasible and acceptable method to correct this
hazard
is to
include, but not be limited to the following:
(1) Conform to The National Fire Protection Association Standard #65 and
#91-414, American
National Standard Institute "Dust Collection System" Z9.2-1979, 3.5.3 and
3.5.4, such as, but
not limited to: safeguards requirements, good housekeeping (cleaning),
elimination of ignition
sources, collector system design, explosion vents, no smoking area,
aluminum only, grounding
and bonding of equipment, etc.
Abatement documentation is required for this item in accordance with 29
CFR 1903.19
paragraph (d).
Recent events (2)
  • — F (S) $2000.00
  • — Z (S) $2000.00

1910.22 A01

Other-than-serious Gravity 02 10 instances 62 exposed
Issued
Oct 29, 1998
Abate by
Nov 17, 1998
Penalty
Initial $2,000
Recent events (2)
  • — F (O)
  • — Z (S) $2000.00

1910.22 A02

Other-than-serious Gravity 02 5 instances 47 exposed
Issued
Oct 29, 1998
Abate by
Nov 3, 1998
Penalty
Initial $2,000
Recent events (2)
  • — F (O)
  • — Z (S) $2000.00

1910.23 A05

Deleted Serious Gravity 02 1 instance 9 exposed
Issued
Oct 29, 1998
Abate by
Nov 3, 1998
Penalty
Initial $2,000 · Current $2,000
Recent events (2)
  • — F (S) $2000.00
  • — Z (S) $2000.00

1910.23 A06

Deleted Serious Gravity 02 1 instance 9 exposed
Issued
Oct 29, 1998
Abate by
Nov 3, 1998
Recent events (2)
  • — F (S)
  • — Z (S)

1910.23 C01

Other-than-serious Gravity 02 2 instances 18 exposed
Issued
Oct 29, 1998
Abate by
Nov 17, 1998
Penalty
Initial $2,000
Recent events (2)
  • — F (O)
  • — Z (S) $2000.00

1910.23 C03

Deleted Serious Gravity 05 1 instance 6 exposed
Issued
Oct 29, 1998
Abate by
Nov 17, 1998
Penalty
Initial $3,500 · Current $3,500
Recent events (2)
  • — F (S) $3500.00
  • — Z (S) $3500.00

1910.37 K02

Serious Gravity 01 4 instances 47 exposed
Issued
Oct 29, 1998
Abate by
Nov 3, 1998
Penalty
Initial $1,500 · Current $1,000 Reduced
Recent events (2)
  • — F (S) $1000.00
  • — Z (S) $1500.00

1910.146 C02

Deleted Serious Gravity 03 1 instance 9 exposed
Issued
Oct 29, 1998
Abate by
Nov 17, 1998
Penalty
Initial $2,500 · Current $2,500
Recent events (2)
  • — F (S) $2500.00
  • — Z (S) $2500.00

1910.146 C04

Deleted Serious Gravity 03 1 instance 9 exposed
Issued
Oct 29, 1998
Abate by
Nov 17, 1998
Recent events (2)
  • — F (S)
  • — Z (S)

1910.146 G01

Deleted Serious Gravity 03 1 instance 9 exposed
Issued
Oct 29, 1998
Abate by
Nov 17, 1998
Recent events (2)
  • — F (S)
  • — Z (S)

1910.147 C04 II

Serious Gravity 01 1 instance 18 exposed
Issued
Oct 29, 1998
Abate by
Nov 17, 1998
Penalty
Initial $1,500 · Current $1,000 Reduced
Recent events (2)
  • — F (S) $1000.00
  • — Z (S) $1500.00

1910.147 C06 I

Serious Gravity 01 1 instance 62 exposed
Issued
Oct 29, 1998
Abate by
Nov 17, 1998
Recent events (2)
  • — F (S)
  • — Z (S)

1910.147 C07 I

Serious Gravity 01 1 instance 53 exposed
Issued
Oct 29, 1998
Abate by
Nov 17, 1998
Recent events (2)
  • — F (S)
  • — Z (S)

1910.176 B

Other-than-serious Gravity 01 3 instances 38 exposed
Issued
Oct 29, 1998
Abate by
Nov 3, 1998
Penalty
Initial $1,500
Recent events (2)
  • — F (O)
  • — Z (S) $1500.00

1910.179 B05

Deleted Serious Gravity 02 5 instances 50 exposed
Issued
Oct 29, 1998
Abate by
Nov 17, 1998
Penalty
Initial $2,000 · Current $2,000
Recent events (2)
  • — F (S) $2000.00
  • — Z (S) $2000.00

1910.179 G01 V

Deleted Serious Gravity 02 1 instance 6 exposed
Issued
Oct 29, 1998
Abate by
Nov 17, 1998
Recent events (2)
  • — F (S)
  • — Z (S)

1910.179 J02 III

Deleted Serious Gravity 02 1 instance 6 exposed
Issued
Oct 29, 1998
Abate by
Nov 17, 1998
Recent events (2)
  • — F (S)
  • — Z (S)

1910.179 L03 I

Deleted Serious Gravity 02 1 instance 6 exposed
Issued
Oct 29, 1998
Abate by
Nov 17, 1998
Recent events (2)
  • — F (S)
  • — Z (S)

1910.212 A01

Serious Gravity 03 24 instances 62 exposed
Issued
Oct 29, 1998
Abate by
Nov 17, 1998
Penalty
Initial $2,500 · Current $2,000 Reduced
Recent events (2)
  • — F (S) $2000.00
  • — Z (S) $2500.00

1910.215 A02

Serious Gravity 01 2 instances 20 exposed
Issued
Oct 29, 1998
Abate by
Nov 3, 1998
Penalty
Initial $1,500 · Current $1,000 Reduced
Recent events (2)
  • — F (S) $1000.00
  • — Z (S) $1500.00

1910.215 A04

Serious Gravity 01 6 instances 40 exposed
Issued
Oct 29, 1998
Abate by
Nov 3, 1998
Recent events (2)
  • — F (S)
  • — Z (S)

1910.215 B09

Serious Gravity 01 8 instances 40 exposed
Issued
Oct 29, 1998
Abate by
Nov 3, 1998
Recent events (2)
  • — F (S)
  • — Z (S)

1910.253 B02 I

Deleted Serious Gravity 03 1 instance 38 exposed
Issued
Oct 29, 1998
Abate by
Nov 3, 1998
Penalty
Initial $2,500 · Current $2,500
Recent events (2)
  • — F (S) $2500.00
  • — Z (S) $2500.00

1910.253 B02 II

Deleted Serious Gravity 02 2 instances 40 exposed
Issued
Oct 29, 1998
Abate by
Nov 3, 1998
Recent events (2)
  • — F (S)
  • — Z (S)

1910.253 B02 IV

Serious Gravity 02 3 instances 40 exposed
Issued
Oct 29, 1998
Abate by
Nov 3, 1998
Penalty
Current $1,000
Recent events (2)
  • — F (S) $1000.00
  • — Z (S)

1910.303 F

Serious Gravity 02 3 instances 62 exposed
Issued
Oct 29, 1998
Abate by
Nov 17, 1998
Penalty
Initial $2,000 · Current $1,500 Reduced
Recent events (2)
  • — F (S) $1500.00
  • — Z (S) $2000.00

1910.304 A02

Serious Gravity 01 2 instances 15 exposed
Issued
Oct 29, 1998
Abate by
Nov 3, 1998
Penalty
Initial $1,500 · Current $1,000 Reduced
Recent events (2)
  • — F (S) $1000.00
  • — Z (S) $1500.00

1910.304 F04

Serious Gravity 02 4 instances 35 exposed
Issued
Oct 29, 1998
Abate by
Nov 3, 1998
Penalty
Initial $2,000 · Current $1,500 Reduced
Recent events (2)
  • — F (S) $1500.00
  • — Z (S) $2000.00

1910.305 B01

Serious Gravity 01 5 instances 50 exposed
Issued
Oct 29, 1998
Abate by
Nov 3, 1998
Penalty
Initial $1,500 · Current $1,000 Reduced
Recent events (2)
  • — F (S) $1000.00
  • — Z (S) $1500.00

1910.305 B02

Serious Gravity 01 7 instances 50 exposed
Issued
Oct 29, 1998
Abate by
Nov 3, 1998
Recent events (2)
  • — F (S)
  • — Z (S)

1910.305 E01

Deleted Serious Gravity 01 2 instances 6 exposed
Issued
Oct 29, 1998
Abate by
Nov 17, 1998
Penalty
Initial $1,500 · Current $1,500
Recent events (2)
  • — F (S) $1500.00
  • — Z (S) $1500.00

1910.334 A04

Serious Gravity 02 1 instance 62 exposed
Issued
Oct 29, 1998
Abate by
Nov 17, 1998
Penalty
Current $1,000
Recent events (2)
  • — F (S) $1000.00
  • — Z (S)

1910.305 G01 I

Serious Gravity 01 3 instances 50 exposed
Issued
Oct 29, 1998
Abate by
Nov 3, 1998
Penalty
Initial $1,500
Recent events (2)
  • — F (S)
  • — Z (S) $1500.00

1910.334 A02 I

Serious Gravity 02 1 instance 62 exposed
Issued
Oct 29, 1998
Abate by
Nov 3, 1998
Recent events (2)
  • — F (S)
  • — Z (S)

1910.305 G01 III

Deleted Serious Gravity 01 3 instances 8 exposed
Issued
Oct 29, 1998
Abate by
Nov 17, 1998
Penalty
Initial $1,500 · Current $1,500
Recent events (2)
  • — F (S) $1500.00
  • — Z (S) $1500.00

1910.305 G02 III

Deleted Serious Gravity 01 5 instances 50 exposed
Issued
Oct 29, 1998
Abate by
Nov 3, 1998
Recent events (2)
  • — F (S)
  • — Z (S)

1910.307 B

Deleted Serious Gravity 02 1 instance 20 exposed
Issued
Oct 29, 1998
Abate by
Nov 17, 1998
Penalty
Initial $2,000 · Current $2,000
Recent events (2)
  • — F (S) $2000.00
  • — Z (S) $2000.00

1910.332 B01

Serious Gravity 10 1 instance 9 exposed
Issued
Oct 29, 1998
Abate by
Nov 17, 1998
Penalty
Initial $5,000 · Current $2,000 Reduced
Recent events (2)
  • — F (S) $2000.00
  • — Z (S) $5000.00

1910.333 B02 I

Serious Gravity 10 1 instance 9 exposed
Issued
Oct 29, 1998
Abate by
Nov 17, 1998
Recent events (2)
  • — F (S)
  • — Z (S)

1910.333 A01

Serious Gravity 10 1 instance 9 exposed
Issued
Oct 29, 1998
Abate by
Nov 3, 1998
Penalty
Initial $5,000 · Current $2,000 Reduced
Recent events (2)
  • — F (S) $2000.00
  • — Z (S) $5000.00

1910.333 A02

Serious Gravity 10 1 instance 9 exposed
Issued
Oct 29, 1998
Abate by
Nov 3, 1998
Recent events (2)
  • — F (S)
  • — Z (S)

1910.335 A01 I

Serious Gravity 10 1 instance 9 exposed
Issued
Oct 29, 1998
Abate by
Nov 3, 1998
Penalty
Initial $5,000 · Current $2,000 Reduced
Recent events (2)
  • — F (S) $2000.00
  • — Z (S) $5000.00

1910.335 A01 IV

Serious Gravity 02 1 instance 9 exposed
Issued
Oct 29, 1998
Abate by
Nov 17, 1998
Recent events (2)
  • — F (S)
  • — Z (S)

1910.335 A01 V

Serious Gravity 05 1 instance 9 exposed
Issued
Oct 29, 1998
Abate by
Nov 17, 1998
Recent events (2)
  • — F (S)
  • — Z (S)

1910.335 A02 I

Serious Gravity 10 1 instance 9 exposed
Issued
Oct 29, 1998
Abate by
Nov 17, 1998
Recent events (2)
  • — F (S)
  • — Z (S)

1910.335 A02 II

Serious Gravity 10 1 instance 9 exposed
Issued
Oct 29, 1998
Abate by
Nov 17, 1998
Recent events (2)
  • — F (S)
  • — Z (S)

1910.22 D01

Other-than-serious Gravity 01 3 instances 33 exposed
Issued
Oct 29, 1998
Abate by
Nov 17, 1998
Recent events (2)
  • — F (O)
  • — Z (O)

1910.37 Q02

Other-than-serious Gravity 01 2 instances 15 exposed
Issued
Oct 29, 1998
Abate by
Nov 9, 1998
Recent events (2)
  • — F (O)
  • — Z (O)

1910.157 C01

Other-than-serious Gravity 01 3 instances 50 exposed
Issued
Oct 29, 1998
Abate by
Nov 3, 1998
Recent events (2)
  • — F (O)
  • — Z (O)

1910.303 G01 II

Other-than-serious Gravity 01 2 instances 20 exposed
Issued
Oct 29, 1998
Abate by
Nov 3, 1998
Recent events (2)
  • — F (O)
  • — Z (O)

View Dycast, Incorporated's full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 302055090.

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