Safety Incidents OSHA Severe Injury Reports · 2015–2025
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OSHA Inspection: UNITED STATES STEEL CORPORATION GRANITE CITY WORKS

Unprogrammed Related inspection · Safety discipline

On , OSHA opened an unprogrammed Related safety inspection of UNITED STATES STEEL CORPORATION GRANITE CITY WORKS in BOILERHOUSE/POWERHOUSE #1, GRANITE CITY, IL 62040 (NAICS 331111). OSHA activity number 303819833.

What this inspection record means

OSHA opens inspections for many reasons: routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
BOILERHOUSE/POWERHOUSE #1
City
GRANITE CITY
State
IL
ZIP
62040
Mailing
20TH & STATE STREETS, GRANITE CITY, IL 62040
Inspection type
Unprogrammed Related (G)
Scope
Partial (B)
Discipline
Safety
Advance notice
Yes
Union status
Union (Y)
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
331111
SIC code (legacy)
3312
Employees
2500
Ownership type
Private (A)

6 citations on file for this inspection.

5(a)(1)

Deleted Serious Gravity 10 1 instance 13 exposed
Issued
Oct 15, 2004
Abate by
Dec 3, 2004
Penalty
Initial $7,000
Section 5(a)(1) of the Occupational Safety and Health Act of 1970:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or serious physical harm in
that employees were
exposed to the hazard of steam burns due to improper operation of
overpressure protection
safety devices:
At Boilers #1 - #10, safety devices designed and intended only for
overpressure
protection were routinely actuated to control the pressure of a steam
system during
normal operations.  Employees were exposed to the potential of severe
burns when
working throughout the Boilerhouse/Powerhouse #1.  Among other methods, one
feasible and acceptable abatement method to correct this hazardous
condition would
be to facilitate safety devices for overpressure protection per intended
use as described
in the National Board Inspection Code of Boiler and Pressure Vessel
Inspectors
(ANSI/NB) 23 - 2001 Edition.
**Abatement documentation required for this item**
Recent events (2)
  • · F (S)
  • · Z (S) $7000.00

5(a)(1)

Deleted Serious Gravity 10 1 instance 13 exposed
Issued
Oct 15, 2004
Abate by
Dec 3, 2004
Penalty
Initial $7,000
Section 5(a)(1) of the Occupational Safety and Health Act of 1970:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or serious physical harm in
that employees were
exposed to the hazard of steam burns due to potential power piping rupture
recurrence:
At the Boilerhouse/Powerhouse #1, the operating company has not determined
the
cause of a steam line rupture in order to develop corrective action to
minimize the
probability of recurrence.  Among other methods, one feasible and
acceptable
abatement method to correct this hazardous condition would be to generate
a failure
report as described in the American Society of Mechanical Engineers (ASME)
Code
for Pressure Piping B31.1 - 2001 Edition.
**Abatement documentation required for this item**
Recent events (2)
  • · F (S)
  • · Z (S) $7000.00

5(a)(1)

Serious Gravity 10 1 instance 13 exposed
Issued
Oct 15, 2004
Abate by
Aug 15, 2006
Penalty
Initial $7,000 · Current $3,500 Reduced
Section 5(a)(1) of the Occupational Safety and Health Act of 1970:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or serious physical harm in
that employees were
exposed to the hazard of steam burns due to inadequate inspection and
maintenance on steam
piping systems:
Throughout the Boilerhouse/Powerhouse #1, employees were exposed to
serious burns
from steam lines which were not inspected nor properly maintained.  Among
other
methods, one feasible and acceptable abatement method to correct this
hazardous
condition would be to implement a routine, periodic inspection protocol on
all
components of the steam piping system including, but not limited to,
supporting
elements (i.e. anchors and supports) and piping erosion/corrosion
monitoring as
described in the American Society of Mechanical Engineers (ASME) Code for
Pressure Piping B31.1 - 2001 Edition.
**Abatement documentation required for this item**
Recent events (3)
  • · P (S) $3500.00
  • · F (S) $3500.00
  • · Z (S) $7000.00

5(a)(1)

Serious Gravity 10 1 instance 13 exposed
Issued
Oct 15, 2004
Abate by
Aug 15, 2006
Penalty
Initial $7,000 · Current $3,500 Reduced
Section 5(a)(1) of the Occupational Safety and Health Act of 1970:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or serious physical harm in
that employees were
exposed to the hazard of steam burns due to inadequate procedures and
training to respond to
catastrophic releases of steam:
Throughout the Boilerhouse/Powerhouse #1, the employer failed to develop
emergency procedures to address large steam releases.  Employees were
exposed to
serious burns while responding to a catastrophic steam line rupture.
Among other
methods, one feasible and acceptable abatement method to correct this
hazardous
condition would be to implement operating procedures and training to
address
emergency conditions as described in the National Fire Protection
Association
(NFPA) Boiler and Combustion Systems Hazard Code 85 - 2004 Edition.
**Abatement documentation required for this item**
Recent events (3)
  • · P (S) $3500.00
  • · F (S) $3500.00
  • · Z (S) $7000.00

1910.22 A01

Deleted Serious Gravity 10 1 instance 13 exposed
Issued
Oct 15, 2004
Abate by
Dec 3, 2004
Penalty
Initial $7,000
Recent events (2)
  • · F (S)
  • · Z (S) $7000.00

1910.22 A02

Deleted Serious Gravity 10 1 instance 13 exposed
Issued
Oct 15, 2004
Abate by
Dec 3, 2004
Recent events (2)
  • · F (S)
  • · Z (S)

View United States Steel Corporation Granite City Works's full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). OSHA publishes its own view of this case as inspection number 303819833.

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