BRUNSWICK, ME · 2005-03-22

OSHA Inspection: BATH IRON WORKS

Planned inspection · Safety discipline

At a glance

On 2005-03-22, OSHA opened a planned safety inspection of BATH IRON WORKS in MALLARD PARK, BRUNSWICK, ME 04011 (NAICS 336611). OSHA activity number 308179266.

What this inspection record means

OSHA opens inspections for many reasons: routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Where did this inspection happen?

Establishment: BATH IRON WORKS
Site address: MALLARD PARK
City: BRUNSWICK
State: ME
ZIP: 04011
Mailing: 700 WASHINGTON STREET, BATH, ME 04530

What kind of inspection was it?

Inspection type: Planned (H)
Scope: Complete (A)
Discipline: Safety
Advance notice: No
Union status: Union (Y)

When did the case open and close?

Opened: 2005-03-22
Closing conference: 2005-07-29
Case closed: 2006-09-20
Last modified: 2010-10-20
Data loaded: 2011-10-14

Establishment context

NAICS code: 336611
SIC code (legacy): 3731
Employees: 6000
Ownership type: Private (A)

Citations

67 citations on file for this inspection.

5(a)(1)

Serious Gravity 05 11 instances 14 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $3,500 · Current $1,600 Reduced

General-duty citation text

Section 5(a)(1) of the Occupational Safety and Health Act of 1970:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards that
were causing or likely to cause death or serious physical harm to
employees in that employees
were exposed to puncture wounds, lacerations, and impalement due to the
protrusion of steel
pins, metal brackets, supports and threaded rods:
In the following instances employees were exposed to puncture, laceration,
and
impalement hazards:
a)Hull 500, Engine Room 1, 1st plat, port side, frame 215 - 4, 3/4"
threaded studs
protruded 4" above the walking/working surface.
b)Hull 478 - At numerous locations throughout the hull insulation pins
protruded
into the work space.
c)Hull 478, State Room, 2 Tack, 338, 4L - 10, 1/2" threaded studs extended
6"
above the walking/working  surface.
d)Hull 478, 01-338-3-Q - 4, 1" angle iron was protruding 17.5".
e)Hull 478, 01-314-1-L, State Room - 16, 1/2" threaded rods protruded 4"
above
the walking/working surface.
f)Hull 478, Berthing 1 - 2, 1" pieces of angle iron was protruding 4" into
the
walking/working area.
g)PO2, Staging 6C, Hull 500, unit 313, 2nd plat, 1C gyro 11 - 13, 3/4"
cable tray
studs protruded 3" into the walking/working surface.
h)Blast Building #3, Unit 313, Birthing Level (3rd), Starboard side
(3/24/05) -
Unprotected metal studs from floor.
i)Blast Building #3, Unit 313, Birthing Level (3rd), Port side (3/24/05) -
Unprotected angle iron (ladder supports) from floor.
j)Assembly Building in front of large east double doors - The studs,
approximately
4" high x 11/16" squared top, used to install wiring trays on the ceiling
were
inadequately guarded.
k)Assembly Building Unit 232, AMR2 - The 6 protruding studs in the ~12 1/4"
walkway, approximately 4" x 11/66" with squared top, used for cable tray
mounting brackets on the ceiling were not protected.
Among other methods one feasible and acceptable method of abatement is to
install
covers over the protrusions, which will reduce the likelihood of puncture
wounds to the
head, body and limbs.

Recent events (2)

2006-09-20 · F (S) $1600.00
2005-09-21 · Z (S) $3500.00

5(a)(1)

Deleted Serious Gravity 02 2 instances 1 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $2,000 · Current $2,000

General-duty citation text

Section 5(a)(1) of the Occupational Safety and Health Act of 1970:  The
employer did not furnish employment
and a place of employment which were free from recognized hazards that
were causing or likely to cause
death or serious physical harm to employees in that employees were exposed
to fire hazards from combustibles
in contact with hot appliances and fixtures:
In the following instances, combustible materials in contact with hot
appliances or fixtures posed a fire
hazard:
a)Detached Yard Air Compressor Room Adjacent to XLE Lead Compressor Room -
On
3/23/05, a hot portable steam heater was in contact with the wooden floor
and near plywood
wall of this room.
b)Respirator Supply Room - On 3/31/05, two pieces of plywood were found
leaning against a
hot cast iron heater along the east wall.
Among other methods one feasible and acceptable method of abatement is to
place steam heaters on
masonry foundation and removing combustible materials (i.e., plywood) from
heat sources.

Recent events (2)

2006-09-20 · F (S) $2000.00
2005-09-21 · Z (S) $2000.00

5(a)(1)

Deleted Serious Gravity 02 1 instance 2 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005

General-duty citation text

Section 5(a)(1) of the Occupational Safety and Health Act of 1970:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards that
were causing or likely to cause death or serious physical harm to
employees in that employees
were exposed to fire hazards from combustibles stored adjacent to
flammable
liquids.  NFPA
30: Flammable and Combustible Liquids Code, section 6.4.3.6 requires a
separation by a
minimum of 8 feet horizontally, either by aisles or by open racks:
Paint Warehouse Storage - Combustibles (pallets of color copier paper,
protective
apparel, and wipers for solvents) were stored next to or within 8 feet of
pallets
of a flammable liquid (Ameron 151A).
Among other methods, one feasible and acceptable abatement method is to
maintain at
least an 8' distance between combustibles and flammable liquids.

Recent events (2)

2006-09-20 · F (S)
2005-09-21 · Z (S)

1910.23 C01

Serious Gravity 03 1 instance 2 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $2,500 · Current $1,800 Reduced

Recent events (2)

2006-09-20 · F (S) $1800.00
2005-09-21 · Z (S) $2500.00

1910.23 D01 III

Deleted Serious Gravity 01 2 instances 1 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $1,500 · Current $1,500

Recent events (2)

2006-09-20 · F (S) $1500.00
2005-09-21 · Z (S) $1500.00

1915.71 K02

Deleted Serious Gravity 01 1 instance 4 exposed

Issued: Sep 21, 2005
Abate by: Sep 25, 2005

Recent events (2)

2006-09-20 · F (S)
2005-09-21 · Z (S)

1910.24 F

Serious Gravity 02 3 instances 25 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $2,000 · Current $1,000 Reduced

Recent events (2)

2006-09-20 · F (S) $1000.00
2005-09-21 · Z (S) $2000.00

1910.67 C02 IX

Serious Gravity 02 2 instances 100 exposed

Issued: Sep 21, 2005
Abate by: Sep 26, 2005
Penalty: Initial $2,000 · Current $1,600 Reduced

Recent events (2)

2006-09-20 · F (S) $1600.00
2005-09-21 · Z (S) $2000.00

1910.110 B05 ID

Other-than-serious Gravity 02 1 instance 6 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $2,000

Recent events (2)

2006-09-20 · F (O)
2005-09-21 · Z (S) $2000.00

1910.110 B06 VI

Serious Gravity 02 2 instances 6 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $2,000 · Current $1,000 Reduced

Recent events (2)

2006-09-20 · F (S) $1000.00
2005-09-21 · Z (S) $2000.00

1910.124 J03

Deleted Serious Gravity 02 1 instance 1 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $2,000 · Current $2,000

Recent events (2)

2006-09-20 · F (S) $2000.00
2005-09-21 · Z (S) $2000.00

1910.151 C

Other-than-serious Gravity 02 1 instance 26 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $2,000

Recent events (2)

2006-09-20 · F (O)
2005-09-21 · Z (S) $2000.00

1910.179 L03 III

Deleted Serious Gravity 02 2 instances 4 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $2,000 · Current $2,000

Recent events (2)

2006-09-20 · F (S) $2000.00
2005-09-21 · Z (S) $2000.00

1910.212 B

Deleted Serious Gravity 02 1 instance 1 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $2,000 · Current $2,000

Recent events (2)

2006-09-20 · F (S) $2000.00
2005-09-21 · Z (S) $2000.00

1910.213 I01

Deleted Serious Gravity 03 2 instances 2 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $2,500 · Current $2,500

Recent events (2)

2006-09-20 · F (S) $2500.00
2005-09-21 · Z (S) $2500.00

1910.242 B

Other-than-serious Gravity 01 1 instance 2 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $1,500

Recent events (2)

2006-09-20 · F (O)
2005-09-21 · Z (S) $1500.00

1910.253 B04 III

Deleted Serious Gravity 01 1 instance 2 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $1,500 · Current $1,500

Recent events (2)

2006-09-20 · F (S) $1500.00
2005-09-21 · Z (S) $1500.00

1910.303 B01 III

Serious Gravity 03 10 instances 8 exposed

Issued: Sep 21, 2005
Abate by: Sep 26, 2005
Penalty: Initial $2,500 · Current $1,500 Reduced

Recent events (2)

2006-09-20 · F (S) $1500.00
2005-09-21 · Z (S) $2500.00

1910.303 B01 IV

Deleted Serious Gravity 03 1 instance 1 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005

Recent events (2)

2006-09-20 · F (S)
2005-09-21 · Z (S)

1910.303 B01 VII

Deleted Serious Gravity 01 1 instance 23 exposed

Issued: Sep 21, 2005
Abate by: Sep 26, 2005

Recent events (2)

2006-09-20 · F (S)
2005-09-21 · Z (S)

1910.303 B02

Deleted Serious Gravity 01 3 instances 3 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $1,500 · Current $1,500

Recent events (2)

2007-09-20 · F (S) $1500.00
2005-09-21 · Z (S) $1500.00

1910.305 A01 I

Serious Gravity 01 1 instance 2 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $1,500 · Current $900 Reduced

Recent events (2)

2006-09-20 · F (S) $900.00
2005-09-21 · Z (S) $1500.00

1915.56 A02

Serious Gravity 01 6 instances 7 exposed

Issued: Sep 21, 2005
Abate by: Sep 26, 2005
Penalty: Initial $1,500 · Current $1,000 Reduced

Recent events (2)

2006-09-20 · F (S) $1000.00
2005-09-21 · Z (S) $1500.00

1915.56 B02

Serious Gravity 05 2 instances 2 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $3,500 · Current $2,500 Reduced

Recent events (2)

2006-09-20 · F (S) $2500.00
2005-09-21 · Z (S) $3500.00

1915.56 B03

Serious Gravity 03 1 instance 3 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005

Recent events (2)

2007-09-20 · F (S)
2005-09-21 · Z (S)

1915.56 B04

Serious Gravity 03 13 instances 7 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005

Recent events (2)

2007-09-20 · F (S)
2005-09-21 · Z (S)

1915.56 E

Deleted Serious Gravity 01 1 instance 3 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $1,500 · Current $1,500

Recent events (2)

2006-09-20 · F (S) $1500.00
2005-09-21 · Z (S) $1500.00

1915.71 J05

Serious Gravity 05 4 instances 7 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $3,500 · Current $1,700 Reduced

Recent events (2)

2006-09-20 · F (S) $1700.00
2005-09-21 · Z (S) $3500.00

1915.72 A01

Deleted Serious Gravity 02 1 instance 3 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $2,000 · Current $2,000

Recent events (2)

2006-09-20 · F (S) $2000.00
2005-09-21 · Z (S) $2000.00

1915.72 A03

Deleted Serious Gravity 02 1 instance 1 exposed

Issued: Sep 21, 2005
Abate by: Sep 26, 2005

Recent events (2)

2006-09-20 · F (S)
2005-09-21 · Z (S)

1915.72 A05

Deleted Serious Gravity 01 1 instance 1 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $1,500 · Current $1,500

Recent events (2)

2006-09-20 · F (S) $1500.00
2005-09-21 · Z (S) $1500.00

1915.73 B

Deleted Serious Gravity 03 11 instances 15 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $2,500 · Current $2,500

Recent events (2)

2006-09-20 · F (S) $2500.00
2005-09-21 · Z (S) $2500.00

1915.73 C

Deleted Serious Gravity 01 1 instance 4 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005

Recent events (2)

2006-09-20 · F (S)
2005-09-21 · Z (S)

1915.77 C

Deleted Serious Gravity 02 1 instance 1 exposed

Issued: Sep 21, 2005
Abate by: Sep 26, 2005
Penalty: Initial $2,000 · Current $2,000

Recent events (2)

2006-09-20 · F (S) $2000.00
2005-09-21 · Z (S) $2000.00

1910.215 B09

Serious Gravity 01 2 instances 26 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $1,500 · Current $1,300 Reduced

Recent events (2)

2006-09-20 · F (S) $1300.00
2005-09-21 · Z (S) $1500.00

1915.134 B

Serious Gravity 01 1 instance 23 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005

Recent events (2)

2006-09-20 · F (S)
2005-09-21 · Z (S)

1915.159 C05

Serious Gravity 01 4 instances 23 exposed

Issued: Sep 21, 2005
Abate by: Sep 26, 2005
Penalty: Initial $1,500 · Current $700 Reduced

Recent events (2)

2006-09-20 · F (S) $700.00
2005-09-21 · Z (S) $1500.00

1915.507 D02

Other-than-serious Gravity 03 2 instances 1 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $2,500 · Current $1,000 Reduced

Recent events (2)

2006-09-20 · F (O) $1000.00
2005-09-21 · Z (S) $2500.00

1910.303 F

Repeat Gravity 05 32 instances 6 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $10,000 · Current $10,000

Recent events (2)

2006-09-20 · F (R) $10000.00
2005-09-21 · Z (R) $10000.00

1910.303 G01 II

Repeat Gravity 05 19 instances 14 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $17,500 · Current $10,000 Reduced

Recent events (2)

2006-09-20 · F (R) $10000.00
2005-09-21 · Z (R) $17500.00

1910.304 A02

Deleted Repeat Gravity 01 2 instances 18 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $1,000 · Current $1,000

Recent events (2)

2006-09-20 · F (R) $1000.00
2005-09-21 · Z (R) $1000.00

1910.304 F04

Repeat Gravity 01 1 instance 1 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Current $800

Recent events (2)

2006-09-20 · F (R) $800.00
2005-09-21 · Z (R)

1910.305 B01

Repeat Gravity 01 3 instances 1 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $200 · Current $200

Recent events (2)

2006-09-20 · F (R) $200.00
2005-09-21 · Z (R) $200.00

1910.305 E01

Serious Gravity 03 5 instances 3 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $12,500 · Current $6,000 Reduced

Recent events (2)

2006-09-20 · F (S) $6000.00
2005-09-21 · Z (R) $12500.00

1910.305 G01 IIIA

Repeat Gravity 01 7 instances 7 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $200 · Current $200

Recent events (2)

2006-09-20 · F (R) $200.00
2005-09-21 · Z (R) $200.00

1910.305 G02 III

Repeat Gravity 01 3 instances 6 exposed

Issued: Sep 21, 2005
Abate by: Sep 26, 2005
Penalty: Initial $200 · Current $200

Recent events (2)

2006-09-20 · F (R) $200.00
2005-09-21 · Z (R) $200.00

1915.71 J02

Repeat Gravity 02 8 instances 7 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $10,000 · Current $6,000 Reduced

Recent events (2)

2006-09-20 · F (R) $6000.00
2005-09-21 · Z (R) $10000.00

1915.73 D

Repeat Gravity 02 6 instances 6 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005

Recent events (2)

2006-09-20 · F (R)
2005-09-21 · Z (R)

1915.91 A

Repeat Gravity 04 16 instances 18 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $12,500 · Current $6,000 Reduced

Recent events (2)

2006-09-20 · F (R) $6000.00
2005-09-21 · Z (R) $12500.00

1915.91 C

Repeat Gravity 01 2 instances 2 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005

Recent events (2)

2006-09-20 · F (R)
2005-09-21 · Z (R)

1915.91 D

Deleted Repeat Gravity 01 4 instances 4 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005
Penalty: Initial $200 · Current $200

Recent events (2)

2006-09-20 · F (R) $200.00
2005-09-21 · Z (R) $200.00

1910.22 D01

Other-than-serious Gravity 01 2 instances 25 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005

Recent events (2)

2006-09-20 · F (O)
2005-09-21 · Z (O)

1910.37 B01

Deleted Other-than-serious Gravity 01 1 instance 23 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005

Recent events (2)

2006-09-20 · F (O)
2005-09-21 · Z (O)

1910.37 B02

Other-than-serious Gravity 01 1 instance 1 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005

Recent events (2)

2006-09-20 · F (O)
2005-09-21 · Z (O)

1910.134 H02

Deleted Other-than-serious Gravity 01 2 instances 2 exposed

Issued: Sep 21, 2005
Abate by: Sep 26, 2005

Recent events (2)

2006-09-20 · F (O)
2005-09-21 · Z (O)

1910.178 Q01

Other-than-serious Gravity 01 1 instance 1 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005

Recent events (2)

2006-09-20 · F (O)
2005-09-21 · Z (O)

1910.253 E05 V

Deleted Other-than-serious Gravity 01 1 instance 12 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005

Recent events (2)

2006-09-20 · F (O)
2005-09-21 · Z (O)

1910.254 D02

Deleted Other-than-serious Gravity 01 1 instance 2 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005

Recent events (2)

2006-09-20 · F (O)
2005-09-21 · Z (O)

1910.303 B02

Other-than-serious Gravity 01 7 instances 2 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005

Recent events (2)

2006-09-20 · F (O)
2005-09-21 · Z (O)

1915.55 E01

Other-than-serious Gravity 01 2 instances 10 exposed

Issued: Sep 21, 2005
Abate by: Sep 26, 2005

Recent events (2)

2006-09-20 · F (O)
2005-09-21 · Z (O)

1915.56 C06

Deleted Other-than-serious Gravity 01 2 instances 5 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005

Recent events (2)

2006-09-20 · F (O)
2005-09-21 · Z (O)

1915.92 B02

Deleted Other-than-serious Gravity 01 1 instance 2 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005

Recent events (2)

2006-09-20 · F (O)
2005-09-21 · Z (O)

1915.111 A

Other-than-serious Gravity 01 1 instance 1 exposed

Issued: Sep 21, 2005
Abate by: Sep 26, 2005

Recent events (2)

2006-09-20 · F (O)
2005-09-21 · Z (O)

1915.112 C02

Deleted Other-than-serious Gravity 01 1 instance 1 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005

Recent events (2)

2006-09-20 · F (O)
2005-09-21 · Z (O)

1915.114 B

Deleted Other-than-serious Gravity 01 2 instances 3 exposed

Issued: Sep 21, 2005
Abate by: Sep 26, 2005

Recent events (2)

2006-09-20 · F (O)
2005-09-21 · Z (O)

1915.114 C

Other-than-serious Gravity 01 1 instance 1 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005

Recent events (2)

2006-09-20 · F (O)
2005-09-21 · Z (O)

1915.153 A01

Deleted Other-than-serious Gravity 01 2 instances 3 exposed

Issued: Sep 21, 2005
Abate by: Sep 27, 2005

Recent events (2)

2006-09-20 · F (O)
2005-09-21 · Z (O)

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Source

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). OSHA publishes its own view of this case as inspection number 308179266.

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