Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: SUNOCO, INC. SUNOCO PHILADELPHIA REFINERY

Complaint inspection · Health discipline

On , OSHA opened a complaint health inspection of SUNOCO, INC. SUNOCO PHILADELPHIA REFINERY in 3144 PASSYUNK AVENUE, PHILADELPHIA, PA 19145 (NAICS 324110). OSHA activity number 314230632.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
3144 PASSYUNK AVENUE
City
PHILADELPHIA
State
PA
ZIP
19145
Inspection type
Complaint (B)
Scope
Partial (B)
Discipline
Health
Advance notice
No
Union status
Y
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
324110
SIC code (legacy)
2911
Employees
830
Ownership type
A

3 citations on file for this inspection.

1910.119 L05

Serious Gravity 10 1 instance 830 exposed
Issued
Feb 9, 2011
Abate by
Feb 13, 2011
Penalty
Initial $35,000 · Current $7,000 Reduced
29 CFR 1910.119(l)(5):  A change covered 29 by CFR 1910.119(l) resulted in
a change in the
operating procedures or practices required by 29 CFR 1910.119(f), and such
procedures or
practices were not updated:
a) 22 Boiler House/Facility - On or about 10/21/10, employees who perform
or are affected by
emergency operations for fuel and steam balancing were without current and
updated emergency
procedures that included the shutdown and unavailablity of 22 Boiler
House.  Procedures that
were not updated to reflect 22 Boiler House shutdown include
RS-PH-OPS-PRO-FSS-005A, -
005B, -005C and -006A.  Boiler House 22 is a PSM covered operation as a
utility
interconnected with a covered process and which can affect the release of
a highly hazardous
chemical.
Sunoco, Inc., was previously cited for a violation of this Occupational
Safety and Health
Standard or its equivalent standard, which was contained in OSHA
Inspection
Number
310716386, Citation Number 1, Item Number 4c and affirmed as a final order
on 1/22/2008
with respect to a workplace located at the Philadelphia Refinery.
NOTE: ABATEMENT DOCUMENTATION REQUIREDATION
Recent events (2)
  • — F (S) $7000.00
  • — Z (S) $35000.00

1910.119 G01 I

Deleted Repeat Gravity 10 1 instance 2 exposed
Issued
Feb 9, 2011
Abate by
Feb 14, 2011
Penalty
Initial $35,000
29 CFR 1910.119(g)(1)(i):  Each employee presently involved in operating a
process, and each
employee before being involved in operating a newly assigned process, was
not trained in an
overview of the process and in the operating procedure as specified in
paragraph (f) of this
section.  The training shall include emphasis on the specific safety and
health hazards,
emergency operations including shutdown and safe work practices applicable
to the employee's
job tasks.
a)Jobsite: NYOM Propane and Propane/Propylene Terminal - On or about
9/2/10, an employee
was performing railcar  switching and spotting without training in the
operating procedure,
specific safety and health hazards, emergency operations including
shutdown and safe work
practices applicable to the employee's job tasks for a PSM covered process.
Sunoco, Inc., was previously cited for a violation of this Occupational
Safety and Health
Standard or its equivalent standard, which was contained in OSHA
Inspection Number
314226903, Citation Number 1, Item Number 1 and affirmed as a final order
on 8/25/2010 with
respect to a workplace located at the Marcus Hook Refinery.
NOTE: ABATEMENT DOCUMENTATION REQUIRED
Recent events (2)
  • — F (R)
  • — Z (R) $35000.00

1910.303 B07 IV

Other-than-serious Gravity 01 1 instance 1 exposed
Issued
Feb 9, 2011
Abate by
Feb 19, 2011
29 CFR 1910.303(b)(7)(iv): There were damaged parts that may adversely
affect the safe
operation or mechanical strength of the equipment such as parts that are
broken or bent:
a) Jobsite: NYOM Propane Terminal electrical box - On or about 10/21/10,
employees were
were observed exposed to a damaged electrical box and cover that was held
together with plastic
tape.
NOTE: ABATEMENT CERTIFICATION REQUIREDATION
Recent events (2)
  • — F (O)
  • — Z (O)

View Sunoco, INC. Sunoco Philadelphia Refinery's full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 314230632.

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