GILMAN, IL · 2010-10-22

OSHA Inspection: INCOBRASA INDUSTRIES, LTD

Complaint inspection · Health discipline

At a glance

On 2010-10-22, OSHA opened a complaint health inspection of INCOBRASA INDUSTRIES, LTD in 540 E US HWY 24, GILMAN, IL 60938 (NAICS 311222). OSHA activity number 314847583.

What this inspection record means

OSHA opens inspections for many reasons: routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Where did this inspection happen?

Establishment: INCOBRASA INDUSTRIES, LTD
Site address: 540 E US HWY 24
City: GILMAN
State: IL
ZIP: 60938
Mailing: PO BOX 98, GILMAN, IL 60938

What kind of inspection was it?

Inspection type: Complaint (B)
Scope: Partial (B)
Discipline: Health
Advance notice: No
Union status: Non-union (N)

When did the case open and close?

Opened: 2010-10-22
Closing conference: 2010-10-22
Case closed: 2012-04-12
Last modified: 2014-07-28
Data loaded: 2014-07-31

Establishment context

NAICS code: 311222
SIC code (legacy): 2075
Employees: 140
Ownership type: Private (A)

Citations

11 citations on file for this inspection.

1910.106 B02 IVC

Serious Gravity 10 1 instance 7 exposed

Issued: Mar 17, 2011
Abate by: May 3, 2011
Penalty: Initial $6,300 · Current $6,300

General-duty citation text

29 CFR 1910.106(b)(2)(iv)(c):  Low-pressure tanks and pressure vessels
were not adequately
vented to prevent development of pressure or vacuum, as a result of
filling or emptying and
atmospheric temperature changes, from exceeding the design pressure of the
tank or vessel.
Protection shall also be provided to prevent overpressure from any pump
discharging into the
tank or vessel when the pump discharge pressure can exceed the design
pressure of the tank or
vessel:
At Incobrasa Industries, the employer did not ensure vessels were
adequately vented to prevent
a vacuum as a result of filling or emptying and atmospheric temperature
changes.
***Abatement documentation is required for this item in accordance with
the requirements
of 29 CFR 1903.19(d)***

Recent events (2)

2011-08-08 · F (S) $6300.00
2011-03-17 · Z (S) $6300.00

1910.119 E01

Deleted Serious Gravity 10 1 instance 3 exposed

Issued: Mar 17, 2011
Abate by: May 3, 2011
Penalty: Initial $6,300 · Current $6,300

General-duty citation text

29 CFR 1910.119(e)(1):  The employer did not perform an initial process
hazard
analysis
(hazard evaluation) on processes covered by 29 CFR 1910.119:
At Incobrasa Industries, a process hazard analysis was not implemented on
processes that were
covered by OSHA's Process Safety Management of Highly Hazardous Chemicals
standard.
***Abatement documentation is required for this item in accordance with
the requirements
of 29 CFR 1903.19(d)***

Recent events (2)

2011-08-08 · F (S) $6300.00
2011-03-17 · Z (S) $6300.00

1910.119 J02

Deleted Serious Gravity 10 1 instance 7 exposed

Issued: Mar 17, 2011
Abate by: May 3, 2011
Penalty: Initial $6,300 · Current $6,300

General-duty citation text

29 CFR 1910.119(j)(2):  The employer did not establish and implement
written procedures to
maintain the on-going mechanical integrity of process equipment:
At Incobrasa Industries, the employer did not establish and implement
written procedures for
items such as, but not limited to:
a.Written procedures for inspection and inspection frequency to maintain
the on
going integrity of vessels and tanks in the facility;
b.Written procedures for maintaining the on going integrity of piping in
the
Extraction Building;
c.Written procedures for maintaining the instrumentation in the Extraction
Building;
d.Written procedures for maintaining the pumps in the facility;
e.Written procedures for maintaining the on going integrity of the
electrical process
equipment and installations.
***Abatement documentation is required for this item in accordance with
the requirements
of 29 CFR 1903.19(d)***

Recent events (2)

2011-08-08 · F (S) $6300.00
2011-03-17 · Z (S) $6300.00

1910.119 J04 I

Deleted Serious Gravity 10 1 instance 7 exposed

Issued: Mar 17, 2011
Abate by: May 3, 2011
Penalty: Initial $6,300 · Current $6,300

General-duty citation text

29 CFR 1910.119(j)(4)(i):  Inspections and tests were not performed on
process equipment to
maintain its mechanical integrity:
At Incobrasa Industries, the employer did perform inspections and tests on
process equipment.
***Abatement documentation is required for this item in accordance with
the requirements
of 29 CFR 1903.19(d)***

Recent events (2)

2011-08-08 · F (S) $6300.00
2011-03-17 · Z (S) $6300.00

1910.119 J04 II

Deleted Serious Gravity 10 1 instance 7 exposed

Issued: Mar 17, 2011
Abate by: May 3, 2011

General-duty citation text

29 CFR 1910.119(j)(4)(ii):  Inspections and testing procedures performed
on process equipment
to maintain its mechanical integrity, did not follow recognized and
generally accepted good
engineering practices:
At Incobrasa Industries, the employer did perform inspections and tests on
process equipment
per recognized and generally accepted good engineering practices (RAGAGEP).
***Abatement documentation is required for this item in accordance with
the requirements
of 29 CFR 1903.19(d)***

Recent events (2)

2011-08-08 · F (S)
2011-03-17 · Z (S)

1910.253 B04 III

Serious Gravity 05 1 instance 7 exposed

Issued: Mar 17, 2011
Abate by: Apr 12, 2011
Penalty: Initial $3,600 · Current $3,600

General-duty citation text

29 CFR 1910.253(b)(4)(iii):  Oxygen cylinders in storage were not
separated from fuelgas
cylinders or combustible materials (especially oil or grease), a minimum
distance of 20 feet (6.1
m) or by a noncombustible barrier at least 5 feet (1.5 m) high having a
fireresistance rating of
at least onehalf hour:
At Incobrasa Industries, employees were exposed to the hazard of burns in
the event of a fire
or being struck by flying cylinders or objects and full oxygen and
acetylene cylinders were not
separated as required by the standard.
***Abatement certification is required for this item in accordance with
the requirements
of 29 CFR 1903.19(c)***

Recent events (2)

2011-08-08 · F (S) $3600.00
2011-03-17 · Z (S) $3600.00

1910.119 E01

Serious Gravity 10 1 instance 3 exposed

Issued: Mar 17, 2011
Abate by: May 3, 2011
Penalty: Current $6,300

Recent events (3)

2014-07-28 · Q $6300.00
2011-08-08 · F (S) $6300.00
2011-03-17 · Z (S) $6300.00

1910.119 J02

Serious Gravity 10 1 instance 7 exposed

Issued: Mar 17, 2011
Abate by: May 3, 2011

Recent events (2)

2011-08-08 · F (S)
2011-03-17 · Z (S)

1910.119 J04 I

Serious Gravity 10 1 instance 7 exposed

Issued: Mar 17, 2011
Abate by: May 3, 2011

Recent events (2)

2011-08-08 · F (S)
2011-03-17 · Z (S)

1910.119 J04 II

Serious Gravity 10 1 instance 7 exposed

Issued: Mar 17, 2011
Abate by: May 3, 2011

Recent events (2)

2011-08-08 · F (S)
2011-03-17 · Z (S)

1910.119 H02 VI

Other-than-serious Gravity 03 1 instance

Issued: Mar 17, 2011
Abate by: Apr 12, 2011
Penalty: Initial $900 · Current $900

General-duty citation text

29 CFR 1910.119(h)(2)(vi):  The employer did not maintain a contract
employee injury and
illness log related to contractor's work in process areas:
At Incobrasa Industries, the employer did not maintain OSHA 300 Forms for
contractors at their
facility.
***Abatement certification is required for this item in accordance with
the requirements
of 29 CFR 1903.19(c)***

Recent events (2)

2011-08-08 · F (O) $900.00
2011-03-17 · Z (O) $900.00

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Source

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). OSHA publishes its own view of this case as inspection number 314847583.

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