GALVA, IL — 2011-04-07 00:00:00

OSHA Inspection: ALL-FEED PROCESSING AND PACKAGING, INC.

Complaint inspection · Health discipline

At a glance

On 2011-04-07 00:00:00, OSHA opened a complaint health inspection of ALL-FEED PROCESSING AND PACKAGING, INC. in 717 W. DIVISION ST., GALVA, IL 61434 (NAICS 311119). OSHA activity number 314850454.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Where did this inspection happen?

Establishment: ALL-FEED PROCESSING AND PACKAGING, INC.
Site address: 717 W. DIVISION ST.
City: GALVA
State: IL
ZIP: 61434
Mailing: PO BOX 171, ALPHA, IL 61413

What kind of inspection was it?

Inspection type: Complaint (B)
Scope: Partial (B)
Discipline: Health
Advance notice: No
Union status: N

When did the case open and close?

Opened: 2011-04-07 00:00:00
Last modified: 2014-08-12 00:00:00
Data loaded: 2014-08-15 01:01:42

Establishment context

NAICS code: 311119
SIC code (legacy): 2048
Employees: 30
Ownership type: A

Citations

13 citations on file for this inspection.

5(a)(1)

Willful Gravity 10 1 instance 1 exposed

Issued: Nov 2, 2011
Abate by: Dec 5, 2011
Penalty: Initial $53,900 · Current $42,229 Reduced

General-duty citation text

Section 5(a)(1) of the Occupational Safety and Health Act of 1970: the
employer does not
furnish employment and a place of employment which are free from
recognized hazards that
are causing or likely to cause death or serious physical harm, including
severe burns, to
employees in that employees are exposed to dust explosion, deflagration,
and
other fire
hazards because of the improper design and maintenance of dust collection
systems:
Employees in M1 are exposed to fire and explosion hazards while processing
Class II,
combustible dusts, and the following deficiencies are observed:
Starch and potato base are processed and the employer does not ensure the
dust
collector is equipped with explosion prevention by containment,
suppression, inerting,
or explosion venting.
NFPA Standard 61 - 2006, Standard for the Prevention of Fires and Dust
Explosions in
Agricultural and Food Processing Facilities:
Section 10.4.2: "Dust collectors and filters used for grinders or
hammermills shall be located
outside of buildings and shall be protected in accordance with Section 6.3"
Among other methods, feasible abatement methods to correct this hazard is
to
comply with
the guidelines of NFPA Standard 61 - 2006, Standard for the Prevention of
Fires and Dust
Explosions in Agricultural and Food Processing Facilities, including, but
not limited to:
a) Equip the dust collector with containment, suppression, inerting, or
explosion
venting;
b) Discontinue the processing of combustible materials
***ALL FEED PROCESSING AND PACKAGING, INC. WAS PREVIOUSLY CITED
FOR A VIOLATION OF THIS OCCUPATIONAL SAFETY AND HEALTH STANDARD
OR ITS EQUIVALENT STANDARD 5(a)(1) UNDER INSPECTION NUMBER 312886237,
CITATION 01, ITEM 001, ISSUED ON OCTOBER 5, 2009, AND WAS AFFIRMED AS
A FINAL ORDER ON OCTOBER 22, 2009, WITH RESPECT TO THE WORKSITE
LOCATED AT 717 W. DIVISION STREET, GALVA, ILLINOIS.***
Pursuant to 29 CFR 1903.19, the employer must submit documents describing
the steps it is
taking, detailing appropriate engineering controls that have been
implemented to eliminate
fire and explosion hazards, to ensure compliance.
***Abatement documentation is required for this item in accordance with
the requirements of
29 CFR 1903.19(d)***

5(a)(1)

Willful Gravity 10 1 instance 2 exposed

Issued: Nov 2, 2011
Abate by: Dec 5, 2011
Penalty: Initial $53,900 · Current $42,229 Reduced
Emphasis program: X

General-duty citation text

Section 5(a)(1) of the Occupational Safety and Health Act of 1970: the
employer does not
furnish employment and a place of employment which are free from
recognized hazards that
are causing or likely to cause death or serious physical harm, including
severe burns, to
employees in that employees are exposed to dust explosion, deflagration,
and other fire
hazards because of the improper design and maintenance of dust collection
systems:
Employees in M2 are exposed to fire and explosion hazards while processing
Class II,
combustible dusts, and the following deficiencies are observed:
a) Potato base is processed and the employer does not ensure the dust
collector is
equipped with explosion prevention by containment, suppression, inerting,
or
explosion venting
b) Pet Fibe Cellulose fiber is processed and the employer does not ensure
the
dust
collector is equipped with an explosion prevention system and isolation
devices
NFPA Standard 654 - 2006, Standard for the Prevention of Fires and Dust
Explosions from
the Manufacturing, Processing, and Handling of Combustible Particulate
Solids:
Section 7.13.1.3.1: "Air-material separators shall be protected in
accordance with 7.1.2"
Section 7.13.1.5: "Isolation devices shall be provided for air-material
separators in
accordance with 7.1.4"
Among other methods, feasible abatement methods to correct this hazard is
to comply with
the guidelines of NFPA Standard 654 - 2006, Standard for the Prevention of
Fires and Dust
Explosions from the Manufacturing, Processing, and Handling of Combustible
Particulate
Solids, including, but not limited to:
a) Equip the dust collector with deflagration venting, containment,
suppression,
inerting, or a flame-arresting device;
b) Discontinue the processing of combustible materials
NFPA Standard 61 - 2006, Standard for the Prevention of Fires and Dust
Explosions in
Agricultural and Food Processing Facilities:
Section 10.4.2: "Dust collectors and filters used for grinders or
hammermills shall be located
outside of buildings and shall be protected in accordance with Section 6.3"
Among other methods, feasible abatement methods to correct this hazard is
to comply with
the guidelines of NFPA Standard 61 - 2006, Standard for the Prevention of
Fires and Dust
Explosions in Agricultural and Food Processing Facilities, including, but
not limited to:
a) Equip the dust collector with containment, suppression, inerting, or
explosion
venting;b) Discontinue the processing of combustible materials
***ALL FEED PROCESSING AND PACKAGING, INC. WAS PREVIOUSLY CITED
FOR A VIOLATION OF THIS OCCUPATIONAL SAFETY AND HEALTH STANDARD
OR ITS EQUIVALENT STANDARD 5(a)(1) UNDER INSPECTION NUMBER 312886237,
CITATION 01, ITEM 001, ISSUED ON OCTOBER 5, 2009, AND WAS AFFIRMED AS
A FINAL ORDER ON OCTOBER 22, 2009, WITH RESPECT TO THE WORKSITE
LOCATED AT 717 W. DIVISION STREET, GALVA, ILLINOIS.***
Pursuant to 29 CFR 1903.19, the employer must submit documents describing
the steps it is
taking, detailing appropriate engineering controls that have been
implemented to eliminate
fire and explosion hazards, to ensure compliance.
***Abatement documentation is required for this item in accordance with
the requirements of
29 CFR 1903.19(d)***

5(a)(1)

Willful Gravity 10 1 instance 4 exposed

Issued: Nov 2, 2011
Abate by: Dec 5, 2011
Penalty: Initial $53,900 · Current $42,229 Reduced

General-duty citation text

Section 5(a)(1) of the Occupational Safety and Health Act of 1970: the
employer does not
furnish employment and a place of employment which are free from
recognized hazards that
are causing or likely to cause death or serious physical harm, including
severe burns, to
employees in that employees are exposed to dust explosion, deflagration,
and other fire
hazards because of the improper design and maintenance of dust collection
systems:
Employees in M3 are exposed to fire and explosion hazards while processing
Class II,
combustible dusts, and the following deficiencies are observed:
a) Potato base is processed and the employer does not ensure the dust
collector is
equipped with explosion prevention by containment, suppression, inerting,
or
explosion venting
b) Pea Protein is processed and the employer does not ensure the dust
collector is
equipped with an explosion prevention system and isolation devices
NFPA Standard 654 - 2006, Standard for the Prevention of Fires and Dust
Explosions from
the Manufacturing, Processing, and Handling of Combustible Particulate
Solids:
Section 7.13.1.3.1: "Air-material separators shall be protected in
accordance with 7.1.2"
Section 7.13.1.5: "Isolation devices shall be provided for air-material
separators in
accordance with 7.1.4"
Among other methods, feasible abatement methods to correct this hazard is
to comply with
the guidelines of NFPA Standard 654 - 2006, Standard for the Prevention of
Fires
and Dust
Explosions from the Manufacturing, Processing, and Handling of Combustible
Particulate
Solids, including, but not limited to:
a) Equip the dust collector with deflagration venting, containment,
suppression,
inerting, or a flame-arresting device;
b) Discontinue the processing of combustible materials
NFPA Standard 61 - 2006, Standard for the Prevention of Fires and Dust
Explosions in
Agricultural and Food Processing Facilities:
Section 10.4.2: "Dust collectors and filters used for grinders or
hammermills shall be located
outside of buildings and shall be protected in accordance with Section 6.3"
Among other methods, feasible abatement methods to correct this hazard is
to comply with
the guidelines of NFPA Standard 61 - 2006, Standard for the Prevention of
Fires and Dust
Explosions in Agricultural and Food Processing Facilities, including, but
not limited to:
a) Equip the dust collector with containment, suppression, inerting, or
explosion
venting;b) Discontinue the processing of combustible materials
***ALL FEED PROCESSING AND PACKAGING, INC. WAS PREVIOUSLY CITED
FOR A VIOLATION OF THIS OCCUPATIONAL SAFETY AND HEALTH STANDARD
OR ITS EQUIVALENT STANDARD 5(a)(1) UNDER INSPECTION NUMBER 312886237,
CITATION 01, ITEM 001, ISSUED ON OCTOBER 5, 2009, AND WAS AFFIRMED AS
A FINAL ORDER ON OCTOBER 22, 2009, WITH RESPECT TO THE WORKSITE
LOCATED AT 717 W. DIVISION STREET, GALVA, ILLINOIS.***
Pursuant to 29 CFR 1903.19, the employer must submit documents describing
the steps it is
taking, detailing appropriate engineering controls that have been
implemented to eliminate
fire and explosion hazards, to ensure compliance.
***Abatement documentation is required for this item in accordance with
the requirements of
29 CFR 1903.19(d)***

1910.95 C01

Willful Gravity 10 1 instance 4 exposed

Issued: Nov 2, 2011
Abate by: Dec 5, 2011
Penalty: Initial $53,900 · Current $42,229 Reduced

1910.134 A02

Willful Gravity 10 1 instance 1 exposed

Issued: Nov 2, 2011
Abate by: Nov 21, 2011
Penalty: Initial $53,900 · Current $42,229 Reduced
Emphasis program: X

1910.134 A02

Willful Gravity 10 1 instance 1 exposed

Issued: Nov 2, 2011
Abate by: Nov 21, 2011
Penalty: Initial $53,900 · Current $42,229 Reduced
Emphasis program: X

1910.134 A02

Willful Gravity 10 1 instance 1 exposed

Issued: Nov 2, 2011
Abate by: Nov 21, 2011
Penalty: Initial $53,900 · Current $42,229 Reduced
Emphasis program: X

1910.134 A02

Willful Gravity 10 1 instance 1 exposed

Issued: Nov 2, 2011
Abate by: Nov 21, 2011
Penalty: Initial $53,900 · Current $42,229 Reduced
Emphasis program: X

1910.134 A02

Willful Gravity 10 1 instance 1 exposed

Issued: Nov 2, 2011
Abate by: Nov 21, 2011
Penalty: Initial $53,900 · Current $42,229 Reduced
Emphasis program: X

1910.134 A02

Willful Gravity 10 1 instance 1 exposed

Issued: Nov 2, 2011
Abate by: Nov 21, 2011
Penalty: Initial $53,900 · Current $42,229 Reduced
Emphasis program: X

1910.1000 A02

Willful Gravity 10 6 instances 6 exposed

Issued: Nov 2, 2011
Abate by: Dec 5, 2011
Penalty: Initial $53,900 · Current $42,229 Reduced

1910.1000 E

Willful Gravity 10 6 instances 4 exposed

Issued: Nov 2, 2011
Abate by: Dec 5, 2011

1910.145 C03

Repeat Gravity 10 1 instance 3 exposed

Issued: Nov 2, 2011
Abate by: Nov 7, 2011
Penalty: Initial $7,000 · Current $5,485 Reduced

More inspections at All-Feed Processing and Packaging, INC.

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Source

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 314850454.

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