OSHA Inspection: GRAPHIC MANAGEMENT SPECIALTY PRODUCTS INC.

Issued

Feb 11, 2013

Abate by

Mar 19, 2013

Penalty

Initial $2,380 · Current $0 Reduced

General-duty citation text

29 CFR 1910.36(h)(1):     The outdoor exit route did not have guardrails to protect unenclosed sides where a fall hazard existed:    a)    Distribution Center emergency exits did not have guardrails at the exit doors for the east, west and north sides of the building. No stairs were provided at the north exit.    ABATEMENT CERTIFICATION AND ABATEMENT DOCUMENTATION REQUIRED

Issued

Feb 11, 2013

Abate by

Feb 20, 2013

Penalty

Initial $0 · Current $0

General-duty citation text

29 CFR 1910.36(h)(2):     The outdoor exit route was not covered if snow or ice was likely to accumulate along the route, unless the employer can demonstrate that any snow or ice accumulation will be removed before it presents a slipping hazard:    a)    Distribution Center emergency exits did not have snow removed at the exit doors for the east, west and north sides of the building.     NO ABATEMENT CERTIFICATION OR ABATEMENT DOCUMENTATION REQUIRED

Issued

Feb 11, 2013

Abate by

Mar 19, 2013

Penalty

Initial $4,900 · Current $2,450 Reduced

General-duty citation text

29 CFR 1910.212(a)(1):     One or more methods of machine guarding was not provided to protect the operator and other employees in the machine area from hazards such as those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks:    a)    Unguarded ingoing nip point between rollers for Flood Coats machine where injury had taken place in 2011.    b)    Unguarded ingoing nip points formed by steel and rubber embossing rolls on Flood Coat machine.    c)    Unguarded ingoing nip points formed by PIV rolls on Flood Coat machine.    d)    Unguarded ingoing nip points formed by analox roll from top side of Flood Coat machine.    e)    Unguarded ingoing nip points formed by tint sleeve and impression cylinder from bottom side of Flood Coat machine.    f)    Unguarded ingoing nip points approximately 17" from pressure rolls to electrical controls for DATM.    g)    Unguarded ingoing nip point on C.G. Bretting 1 lane lunch line emboss rolls from below.    h)    Unguarded ingoing nip point on C.G. Bretting 2 lane lunch line emboss rolls from below.    ABATEMENT CERTIFICATION AND ABATEMENT DOCUMENTATION REQUIRED

Issued

Feb 11, 2013

Abate by

Jun 1, 2013

Penalty

Initial $4,900 · Current $2,450 Reduced

General-duty citation text

29 CFR 1910.212(a)(3)(ii):     Point(s) of operation of machinery were not guarded to prevent employee(s) from having any part of their body in the danger zone(s) during operating cycle(s):    a)    Approximately 5" wide unguarded access to flying knife roll for DATM machine approximately 3" behind pressure rolls.    b)    Senning wrapper #2, nip points formed by pusher plates are not guarded.     c)    Pizza label die cutter access not fully guarded, approximately 7" from hydraulic cylinder to knife on north and south side of equipment.    d)    Cassoli wrapper had unguarded nip point formed by pusher and compression plates.    ABATEMENT CERTIFICATION AND ABATEMENT DOCUMENTATION REQUIRED

Issued

Feb 11, 2013

Abate by

Mar 19, 2013

Penalty

Initial $2,380 · Current $1,190 Reduced

General-duty citation text

29 CFR 1910.219(c)(2)(i):     All exposed part(s) of horizontal shafting seven (7) feet or less from floor or working platform were not protected by stationary casing(s) enclosing shafting completely or by trough(s) enclosing sides and top or sides and bottom of shafting:      a)    Unguarded shaft for exhaust side fan approximately 6" from fan frame on Flood Coats machine.     ABATEMENT CERTIFICATION AND ABATEMENT DOCUMENTATION REQUIRED

Issued

Feb 11, 2013

Abate by

Mar 15, 2013

Penalty

Initial $0 · Current $0

General-duty citation text

29 CFR 1910.219(c)(4)(ii):     The unused keyway(s) of projecting shaft end(s) were not filled up or covered:    a)    Unguarded shaft w/keyway in it coming out of PIV on Flood Coats machine.     ABATEMENT CERTIFICATION AND ABATEMENT DOCUMENTATION REQUIRED

Issued

Feb 11, 2013

Abate by

Mar 19, 2013

Penalty

Initial $2,975 · Current $1,488 Reduced

General-duty citation text

29 CFR 1910.219(d)(1):     Pulley(s) with part(s) seven feet or less from the floor or work platform were not guarded in accordance with the requirements specified in 29 CFR 1910.219(m) and (o):     a)    Partially guarded pulley and belt on main drive approximately 7" to 12" from side guard panel to nip point on Flood Coats machine.     ABATEMENT CERTIFICATION AND ABATEMENT DOCUMENTATION REQUIRED

Issued

Feb 11, 2013

Abate by

Mar 15, 2013

Penalty

Initial $0 · Current $0

General-duty citation text

29 CFR 1910.219(e)(3)(i):     Vertical or inclined belt(s) were not enclosed by guard(s) conforming to the requirements specified at 29 CFR 1910.219(m) and (o):    a)    Partially guarded pulley and belt on main drive approximately 7" to 12" from side guard panel to nip point on Flood Coats machine.     ABATEMENT CERTIFICATION AND ABATEMENT DOCUMENTATION REQUIRED

Issued

Feb 11, 2013

Abate by

Jun 1, 2013

Penalty

Initial $0 · Current $0

General-duty citation text

29 CFR 1910.219(f)(1):     Gear(s) were not guarded by a complete enclosure or by one of the methods specified in 29 CFR 1910.219(f)(1)(ii) and (f)(1)(iii):       a)    Exposed analox gear on sunday drive were not guarded on Flood Coats machine.    b)    Drive gears on back side of machine had only partial guarding with approximately 3" from frame to gears for Flood Coat machine.    c)    Drive gears on Wrapper #2 Senning were not guarded.    ABATEMENT CERTIFICATION AND ABATEMENT DOCUMENTATION REQUIRED

Issued

Feb 11, 2013

Abate by

Mar 15, 2013

Penalty

Initial $0 · Current $0

General-duty citation text

29 CFR 1910.219(f)(3): Sprocket wheels and chains which were seven (7) feet or less above floors or platforms were not enclosed:      a)    Exposed chains and sprockets need guards on front side below machine approximately 24" into Flood Coats machine.    b)    Chains and sprockets on back side of machine for PIV drive are approximately 6" from frame and unguarded on Flood Coat machine.    c)    Guard door was off on the Heidelberg press #102 which exposed a chain and sprocket drive approximately 10" inside cabinet.    ABATEMENT CERTIFICATION AND ABATEMENT DOCUMENTATION REQUIRED

Issued

Feb 11, 2013

Abate by

Mar 19, 2013

Penalty

Initial $2,380 · Current $1,190 Reduced

General-duty citation text

29 CFR 1910.303(f)(1):     Each disconnecting means required by Subpart S of Part 1910 for motors and appliances was not legibly marked to indicate its purpose, nor located and arranged so the purpose was evident:    a)    Siemens disconnects for Drent were not labeled.    b)    Mark Andy disconnects were not labeled.    ABATEMENT CERTIFICATION AND ABATEMENT DOCUMENTATION REQUIRED

Issued

Feb 11, 2013

Abate by

Mar 15, 2013

Penalty

Initial $0 · Current $0

General-duty citation text

29 CFR 1910.305(g)(1)(iv)(B): Where use was not permitted by paragraph (g)(1)(ii), flexible cords and cables were run through holes in walls, ceilings, or floors;    a)    Miller Welder Disconnect 208/1 phase Feed from Panel RM was run through the wall in the shop.    ABATEMENT CERTIFICATION AND ABATEMENT DOCUMENTATION REQUIRED