Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: MERRYWEATHER FOAM, INC.

Planned inspection · Safety discipline

On , OSHA opened a planned safety inspection of MERRYWEATHER FOAM, INC. in 1212 WYNETTE ROAD, SYLACAUGA, AL 35151 (NAICS 326150). OSHA activity number 338718638.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
1212 WYNETTE ROAD
City
SYLACAUGA
State
AL
ZIP
35151
Mailing
1212 WYNETTE ROAD, SYLACAUGA, AL 35151
Inspection type
Planned (H)
Scope
Complete (A)
Discipline
Safety
Advance notice
No
Union status
B
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
326150
Employees
23
Ownership type
A

8 citations on file for this inspection.

1910.37 A03

Serious Gravity 5 1 instance 6 exposed
Issued
Apr 15, 2013
Penalty
Initial $2,380 · Current $1,428 Reduced
29 CFR 1910.37(a)(3):  Exit route(s) were not kept free and unobstructed:   (a) On or about 02/06/13 - Production plant, access to warehouse entrance exit door was blocked with rolls and stacked materials.  (b) On or about 02/06/13 - Production plant, access to exit door near water jet was blocked by a water hose to eye wash and a shop-made 2-inch high wood dike on the floor.
Recent events (2)
  • — I (S) $1428
  • — Z (S) $2380

1910.157 C01

Serious Gravity 1 1 instance 3 exposed
Issued
Apr 15, 2013
Penalty
Initial $1,785 · Current $1,071 Reduced
29 CFR 1910.157(c)(1): Portable fire extinguishers were not mounted, located and identified so that they were readily accessible without subjecting the employees to injuries:   (a) On or about 02/06/13 - Maintenance shop, a single 10-pound ABC portable fire extinguisher for the maintenance shop was blocked by a lathe machine and stored materials.
Recent events (2)
  • — I (S) $1071
  • — Z (S) $1785

1910.215 A04

Serious Gravity 5 1 instance 3 exposed
Issued
Apr 15, 2013
Abate by
Apr 25, 2013
Penalty
Initial $2,380 · Current $1,428 Reduced
29 CFR 1910.215(a)(4): Work rest(s) on grinding machinery were not adjusted closely to the wheel with a maximum opening of one-eighth inch:   (a) On or about 02/06/13 - Maintenance shop, a Black & Decker bench-mounted abrasive grinder (Serial Number:  71370432), did not have the work rest adjusted to at least one-eighth inch.
Recent events (2)
  • — I (S) $1428
  • — Z (S) $2380

1910.147 C06 I

Serious Gravity 5 9 instances 3 exposed
Issued
Apr 10, 2013
Abate by
May 15, 2013
Penalty
Initial $2,380 · Current $1,428 Reduced
29 CFR 1910.147(c)(6)(i): The employer did not conduct a periodic inspection of the energy control procedure at least annually to ensure that the procedure and the requirement of this standard were being followed:   (a) On or about 02/06/13 - Production plant equipment, the employer did not conduct a periodic inspection of energy control procedures for production machines, including, but not limited to, the baler, rotary machine, water jets, pad die cutters, slicers, and sheeters.
Recent events (2)
  • — I (S) $1428
  • — Z (S) $2380

1910.178 M07

Serious Gravity 5 1 instance 3 exposed
Issued
Apr 10, 2013
Abate by
Apr 22, 2013
Penalty
Initial $3,500 · Current $2,100 Reduced
29 CFR 1910.178(m)(7): Brakes were not set and/or wheel blocks were not in place to prevent movement of trucks, trailers, or railroad cars while loading and unloading:   (a) On or about 02/06/13 - Warehouse dock, an unattached tractor trailer was being loaded by a forklift at the receiving dock without the wheels blocked or chocked.
Recent events (2)
  • — I (S) $2100
  • — Z (S) $3500

1910.212 A01

Serious Gravity 5 2 instances 4 exposed
Issued
Apr 10, 2013
Abate by
Apr 22, 2013
Penalty
Initial $2,975 · Current $1,785 Reduced
29 CFR 1910.212(a)(1): One or more methods of machine guarding was not provided to protect the operator and other employees in the machine area from hazards such as those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks:   (a) On or about 02/06/13 - Maintenance shop, a Wilton pedestal drill press did not have a chuck guard installed.  (b) On or about 02/06/13 - Water jet area, a Bridgeport pedestal drill press did not have a chuck guard installed.
Recent events (2)
  • — I (S) $1785
  • — Z (S) $2975

1910.212 B

Serious Gravity 5 1 instance 3 exposed
Issued
Apr 10, 2013
Abate by
Apr 22, 2013
Penalty
Initial $2,975 · Current $1,785 Reduced
29 CFR 1910.212(b): Machine(s) designed for fixed location(s) were not securely anchored to prevent walking or moving:   (a) On or about 02/06/13 - Maintenance shop, a Wilton pedestal drill press was not anchored to the floor.
Recent events (2)
  • — I (S) $1785
  • — Z (S) $2975

1910.215 B09

Serious Gravity 5 1 instance 3 exposed
Issued
Apr 10, 2013
Abate by
Apr 22, 2013
Penalty
Initial $0 · Current $0
29 CFR 1910.215(b)(9): Guard for abrasive wheel machine where the operator stands in front of the machine was not constructed so that the peripheral protecting member could be adjusted to the constantly decreasing diameter of the wheel:   (a) On or about 02/06/13 - Maintenance shop, a Black & Decker bench-mounted grinder (Serial Number: 71370432), did not have adjustable tongue guard(s) installed.
Recent events (2)
  • — I (S) $0
  • — Z (S) $0

View Merryweather Foam, INC.'s full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 338718638.

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