Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: FORD MOTOR COMPANY - CHICAGO STAMPING PLANT

Referral inspection · Safety discipline

On , OSHA opened a referral safety inspection of FORD MOTOR COMPANY - CHICAGO STAMPING PLANT in 1000 E. LINCOLN HIGHWAY, CHICAGO HEIGHTS, IL 60411 (NAICS 332111). OSHA activity number 341168615.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
1000 E. LINCOLN HIGHWAY
City
CHICAGO HEIGHTS
State
IL
ZIP
60411
Mailing
1000 E. LINCOLN HIGHWAY, CHICAGO HEIGHTS, IL 60411
Inspection type
Referral (C)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
A
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
332111
Employees
1457
Ownership type
A

4 citations on file for this inspection.

1910.147 C05 I

Deleted Serious Gravity 10 1 instance 12 exposed
Issued
Jun 15, 2016
Abate by
Aug 2, 2016
Penalty
Initial $7,000 · Current $0 Reduced
29 CFR 1910.147(c)(5)(i): Locks, tags, chains, wedges, key blocks, adapter pins, self-locking fasteners, or other hardware shall be provided by the employer for isolating, securing or blocking of machines or equipment from energy sources.  Throughout Facility - On or about January 7, 2016 the employer failed to provide the use of safety blocks for employee use during the installation and removal of dies into presses thereby exposing employees to crushing and amputation type injuries.
Recent events (3)
  • — F (S) $0
  • — C (S) $7000
  • — Z (S) $7000

1910.147 F01 II

Serious Gravity 10 1 instance 12 exposed
Issued
Jun 15, 2016
Abate by
Aug 2, 2016
Penalty
Initial $7,000 · Current $7,000
29 CFR 1910.147(f)(1)(ii): Testing or positioning of machines, equipment or components thereof. In situations in which lockout or tagout devices must be temporarily removed from the energy isolating device and the machine or equipment energized to test or position the machine, equipment or component thereof, the following sequence of actions shall be followed:  Remove employees from the machine or equipment area in accordance with paragraph (e)(2) of this section;    Throughout Facility - On or about January 4, 2016, the employer failed to remove employees from the danger zone when testing or positioning a die into the Danly press no. U4-1000-144x90, Serial #55093301-12, thereby exposing employees to amputation and crushing type injuries.
Recent events (3)
  • — F (S) $7000
  • — C (S) $7000
  • — Z (S) $7000

1910.147 F03 II D

Deleted Serious Gravity 10 1 instance 12 exposed
Issued
Jun 15, 2016
Abate by
Aug 2, 2016
Penalty
Initial $7,000 · Current $0 Reduced
29 CFR 1910.147(f)(3)(ii)(D): Each authorized employee shall affix a personal lockout or tagout device to the group lockout device, group lockbox, or comparable mechanism when he or she begins work, and shall remove those devices when he or she stops working on the machine or equipment being serviced or maintained.  Throughout Facility - On or about January 4, 2016, personal lockout or tagout devices were not attached to a group lockout device on the Danly press number U4-1000-144x90, serial number 55093301-12 when four employees were exchanging, adjusting and tying in dies, thereby exposing employees to the hazards of the unexpected re-energization of equipment.
Recent events (3)
  • — F (S) $0
  • — C (S) $7000
  • — Z (S) $7000

1910.212 A01

Deleted Serious Gravity 10 1 instance 12 exposed
Issued
Jun 15, 2016
Abate by
Aug 2, 2016
Penalty
Initial $7,000 · Current $0 Reduced
29 CFR 1910.212(a)(1): Types of guarding. One or more methods of machine guarding shall be provided to protect the operator and other employees in the machine area from hazards such as those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks. Examples of guarding methods are-barrier guards, two-hand tripping devices,electronic safety devices, etc.  Throughout Facility - On or about January 7, 2016, the employer failed to guard the point of operation when exchanging dies and making adjustments causing employees to be positioned in the danger zone within the cell, thereby exposing employees to amputation and crushing injuries.
Recent events (3)
  • — F (S) $0
  • — C (S) $7000
  • — Z (S) $7000

View Ford Motor Company - Chicago Stamping Plant's full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 341168615.

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