Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: TC INDUSTRIES, INC.

Referral inspection · Safety discipline

On , OSHA opened a referral safety inspection of TC INDUSTRIES, INC. in 3703 S. ROUTE 31, CRYSTAL LAKE, IL 60012 (NAICS 332811). OSHA activity number 341829356.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Establishment
TC INDUSTRIES, INC.
Site address
3703 S. ROUTE 31
City
CRYSTAL LAKE
State
IL
ZIP
60012
Mailing
3703 S. RT. 31, CRYSTAL LAKE, IL 60012
Inspection type
Referral (C)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
B
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
332811
Employees
280
Ownership type
A

3 citations on file for this inspection.

1910.147 C04 I

Other-than-serious 1 instance 20 exposed
Issued
Dec 12, 2016
Abate by
Feb 15, 2017
Penalty
Initial $8,908 · Current $6,681 Reduced
29 CFR 1910.147(c)(4)(i): Procedures were not developed, documented and utilized for the control of potentially hazardous energy when employees were engaged in activities covered by this section:    Mill Products, northeast, Behringer horizontal bandsaw no. D1: on or about September 30, 2016, operators were assigned to change band saw blade when the hazardous energy control (lockout tagout) machine-specific procedure was not developed, documented and utilized in the workplace. Operators were exposed to machine caught-in hazards likely to result in serious injury.    Abatement documentation is required for this item in accordance with the requirements of 29 CFR 1903.19(d).
Recent events (2)
  • — I (O) $6681
  • — Z (S) $8908

1910.147 D

Other-than-serious 1 instance 20 exposed
Issued
Dec 12, 2016
Abate by
Feb 15, 2017
Penalty
Initial $0 · Current $0
29 CFR 1910.147(d): The established procedure for the application of energy control (the lockout or tagout procedures) did not cover the actions listed in and was not done in sequence as required by 29 CFR 1910.147(d)(1)-(6):    Mill Products, northeast, Behringer horizontal bandsaw no. D1 - on or about September 30, 2016, employees performing servicing tasks (replacing band saw blade) were not required to apply energy controls in the following sequence prior to starting work:    (a) prepare for shut down by recognizing energy hazards and its controls,  (b) turn off and shut down the machine,  (c) physically locate and operate energy isolating devices in such a manner as to isolate the machine or equipment from the energy source,  (d) affix lockout or tagout devices to each energy isolating device,  (e) render safe all potentially hazardous stored or residual energy,  (f) verify that isolation and deenergization of the machine or equipment have been accomplished.    Employees performing servicing tasks had their fingers and hands exposed to caught-in hazards when replacing and adjusting band saw blade. Hazardous energy controls (lockout) were not implemented and performed to protect employees from the caught-in hazard, likely to result in amputation. Use of the stop button and/or emergency stop device (alternative measures) did not provide effective protection against unexpected start-up and/or hazardous energy release.    Abatement documentation is required for this item in accordance with the requirements of 29 CFR 1903.19(d).
Recent events (2)
  • — I (O) $0
  • — Z (S) $0

1910.212 A01

Other-than-serious 1 instance 20 exposed
Issued
Dec 12, 2016
Abate by
Feb 15, 2017
Penalty
Initial $8,908 · Current $6,681 Reduced
29 CFR 1910.212(a)(1): One or more methods of machine guarding was not provided to protect the operator and other employees in the machine area from hazards such as those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks:    Mill Products, northeast, Behringer horizontal bandsaw no. D1: on or about September 30, 2016, operators were cutting ends of steel stock bundles where the unused portion of a running blade was not guarded to prevent access. Provided physical barrier guards were damaged, bent, and misaligned allowing for access to danger zone. Installed limit switches on enclosures were not functioning as designed and constructed (i.e. by-passed and sticking). Operators were exposed to machine caught-in hazards likely to result in serious injury.    Abatement documentation is required for this item in accordance with the requirements of 29 CFR 1903.19(d).
Recent events (2)
  • — I (O) $6681
  • — Z (S) $8908

View TC Industries, INC.'s full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 341829356.

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