Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,196,249Inspections Most recent open 2026-08-20 Last loaded 2026-08-24

OSHA Inspection: BODYCOTE THERMAL PROCESSING, INC.

Unprogrammed Related inspection · Health discipline

On , OSHA opened an unprogrammed Related health inspection of BODYCOTE THERMAL PROCESSING, INC. in 304 COX STREET, ROSELLE, NJ 07203 (NAICS 332811). OSHA activity number 342420171.

What this inspection record means

OSHA opens inspections for many reasons: routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
304 COX STREET
City
ROSELLE
State
NJ
ZIP
07203
Mailing
304 COX STREET, ROSELLE, NJ 07203
Inspection type
Unprogrammed Related (G)
Scope
Partial (B)
Discipline
Health
Advance notice
No
Union status
Non-union (B)
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
332811
Employees
25
Ownership type
Private (A)

2 citations on file for this inspection.

1910.178 P01

Serious Gravity 10 1 instance 4 exposed
Issued
Dec 11, 2017
Penalty
Initial $12,675 · Current $8,873 Reduced

Hazardous substances 0560

29 CFR 1910.178(p)(1): Powered industrial truck found to be in need of repair, defective, or in any way unsafe had not been taken out of service until restored to safe operating condition:    a) Bodycote Thermal Processing, Inc./Roselle, New Jersey- Warehouse and Vacuum Furnace room: Employees conducting maintenance repairs on the Vacuum Furnace System (VFS) were using Clark (GCX25) forklift which was defective. The concentration levels of carbon monoxide (CO) gas created by the Clark forklift exceeded the level of 50 parts per million (ppm).    Condition occurred on or about June 14, 2017.
Recent events (2)
  • · I (S) $8872.5
  • · Z (S) $12675

1910.1000 A02

Serious Gravity 10 1 instance 2 exposed
Issued
Dec 11, 2017
Penalty
Initial $12,675 · Current $8,873 Reduced

Hazardous substances C730

29 CFR 1910.1000(a)(2): Employee(s) were exposed to an airborne concentration of Carbon Monoxide listed in Table Z-1 in excess of the 8 hour Time Weighted Average concentration of 50 ppm:    a) Bodycote Thermal Processing, Inc./Roselle, New Jersey- Vacuum furnace room: A contractor, an employee of Ipsen working at the facility was exposed to carbon monoxide (CO) during maintenance activities on the vacuum furnace system.  The employee was exposed to carbon monoxide (CO) during a 150 minute occupational exposure at a mean calculated 710.3 ppm CO level. The %COHb in the employee's blood reached a calculated peak level of 42.2%. The 8-hour TWA exposure was 222.0 ppm for CO, which is 4.44 times the OSHA PEL of 50 ppm for CO.    Condition occurred on or about June 14, 2017.
Recent events (2)
  • · I (S) $8872.5
  • · Z (S) $12675

View Bodycote Thermal Processing, INC.'s full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). OSHA publishes its own view of this case as inspection number 342420171.

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