Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: HANON SYSTEMS USA, LLC

Complaint inspection · Safety discipline

On , OSHA opened a complaint safety inspection of HANON SYSTEMS USA, LLC in 581 ARROWHEAD DRIVE, CAREY, OH 43316 (NAICS 336390). OSHA activity number 342475993.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
581 ARROWHEAD DRIVE
City
CAREY
State
OH
ZIP
43316
Mailing
581 ARROWHEAD DRIVE, CAREY, OH 43316
Inspection type
Complaint (B)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
B
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
336390
Employees
47
Ownership type
A

2 citations on file for this inspection.

1910.147 C07 I

Serious Gravity 10 1 instance 2 exposed
Issued
Sep 12, 2017
Abate by
Sep 21, 2017
Penalty
Initial $12,675 · Current $6,338 Reduced
29 CFR 1910.147(c)(7)(i): The employer did not provide adequate training to ensure that the purpose and function of the energy control program was understood by employees:     A)    Hanon Systems USA, LLC, located at 581 Arrowhead Drive, Carey, OH 43316: On or about April 24, 2017, the employer did not properly train employees to lockout/tagout equipment such as, but not limited to, the Operating Station 205 and the pallet rotator located at the Final Assembly Line. Employees did not control all hazardous energy sources such as, but not limited to, electrical and pneumatic before employees conducted activities such as, but not limited to, cleaning the filter and adjusting screw location at the Operating Station 205, as well as unjamming the pallet rotator. Employees were exposed to struck-by hazards while all hazardous energy sources were not controlled prior to conducting work.
Recent events (2)
  • — I (S) $6337.5
  • — Z (S) $12675

1910.147 D

Serious Gravity 10 2 instances 2 exposed
Issued
Sep 12, 2017
Abate by
Sep 21, 2017
Penalty
Initial $12,675 · Current $6,338 Reduced
29 CFR 1910.147(d): The established procedure for the application of energy control (the lockout or tagout procedures) did not cover the actions listed in and was not done in sequence as required by 29 CFR 1910.147(d)(1)-(6):     A)    Hanon Systems USA, LLC, located at 581 Arrowhead Drive, Carey, OH 43316: On or about April 24, 2017, the employer did not ensure that employees implement energy control procedures on the equipment such as, but not limited to, the Operating Station 205 (OP 205) located at the Final Assembly Line, prior to conducting activities such as, but not limited to, cleaning the filter and adjusting screw location at the OP 205. The Operating Station 205 was not isolated from all energy sources such as, but not limited to, electrical prior to engaging in this maintenance activity. Employees were exposed to struck-by hazards while all hazardous energy sources were not controlled prior to conducting work.       B)     Hanon Systems USA, LLC, located at 581 Arrowhead Drive, Carey, OH 43316: On or about June 5, 2017, the employer did not ensure that employees implement energy control procedures on the equipment such as, but not limited to, the pallet rotator located at the Final Assembly Line, prior to conducting activities such as, but not limited to, unjamming the pallet rotator. The pallet rotator was not isolated from all energy sources such as, but not limited to, pneumatic prior to engaging in this maintenance activity. Employees were exposed to struck-by hazards while all hazardous energy sources were not controlled prior to conducting work.       As a result, the remaining applicable energy control elements, involving machine isolation [1910.147(d)(3)], lock-out/tag-out device application [1910.147(d)(4)], dissipation of residual energy [1910.147(d)(5)], and verification of isolation [1910.147(d)(6)] were not implemented to protect employees from struck-by hazards while employees conduct servicing activities such as, but not limited to, adjusting screw location at the Operating Station 205 and unjamming the pallet rotator located at the Final Assembly Line.
Recent events (2)
  • — I (S) $6337.5
  • — Z (S) $12675

View Hanon Systems USA, LLC's full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 342475993.

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