Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: BORGWARNER TRANSMISSION SYSTEMS LLC

Unprogrammed Related inspection · Safety discipline

On , OSHA opened an unprogrammed Related safety inspection of BORGWARNER TRANSMISSION SYSTEMS LLC in 700 25TH AVE., BELLWOOD, IL 60104 (NAICS 336350). OSHA activity number 343300984.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
700 25TH AVE.
City
BELLWOOD
State
IL
ZIP
60104
Mailing
700 25TH AVE., BELLWOOD, IL 60104
Inspection type
Unprogrammed Related (G)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
B
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
336350
Employees
500
Ownership type
A

4 citations on file for this inspection.

1910.147 F02 I

Deleted Serious Gravity 5 1 instance 1 exposed
Issued
Dec 27, 2018
Abate by
Jan 24, 2019
Penalty
Initial $10,163 · Current $0 Reduced
29 CFR 1910.147(f)(2)(i): When outside servicing personnel were engaged in activities in a facility, the onsite employer and the outside employer did not inform each other of their respective lockout or tagout procedures:  a) Courtyard Area- On or about July 5, 2018, the employer and the outside servicing personnel of Catalytic Products International, Inc. as well as Advance Technology Services Inc., did not inform one another of their lockout tagout procedures.  All three companies had procedures, but none of the three were utilized and it contributed to confusion among employees of the responsibilities with the application of lockout on the Glue and Roll Coat Lines Oxidizer 1097.  In accordance with 29 CFR 1903.19(d), abatement certification is required for this violation (using the CERTIFICATION OF CORRECTIVE ACTION WORKSHEET), and in addition, documentation demonstrating that abatement is complete must be included with your certification.  This documentation may include, but is not limited to, evidence of the purchase or repair of the equipment, photographic or video evidence of abatement, or other written records.
Recent events (2)
  • — I (S) $0
  • — Z (S) $10163

1910.147 F03 I

Other-than-serious 1 instance 1 exposed
Issued
Dec 27, 2018
Abate by
Jan 24, 2019
Penalty
Initial $12,934 · Current $12,694 Reduced
29 CFR 1910.147(f)(3)(i): A procedure was not utilized to afford the employees a level of protection equivalent to that provided by the implementation of a personal lockout or tagout device when servicing and/or maintenance was performed by a crew, craft, department or other group:    a) Courtyard Area- On or about July 5, 2018, the employer did not ensure that employees utilized a lockout procedure that provided employees a level of protection equivalent to that provided by the implementation of a personal lockout device to protect them from the unexpected energization of the equipment when work was performed by a group on the Glue and Roll Coat Lines Oxidizer 1097.      In accordance with 29 CFR 1903.19(d), abatement certification is required for this violation (using the CERTIFICATION OF CORRECTIVE ACTION WORKSHEET), and in addition, documentation demonstrating that abatement is complete must be included with your certification.  This documentation may include, but is not limited to, evidence of the purchase or repair of the equipment, photographic or video evidence of abatement, or other written records.
Recent events (2)
  • — I (O) $12694
  • — Z (S) $12934

1910.147 D

Other-than-serious 1 instance 1 exposed
Issued
Dec 27, 2018
Abate by
Jan 24, 2019
Penalty
Initial $71,137 · Current $0 Reduced
29 CFR 1910.147(d): The established procedure for the application of energy control (the lockout or tagout procedure) was not done in sequence as required by 29 CFR 1910.147(d)(1) through (d)(6):    a) Courtyard Area- On or about July 5, 2018, an employee was exposed to machine hazards associated with moving parts and pinch point hazards during the maintenance and servicing of the Glue and Roll Coat Lines Oxidizer 1097.  The employer failed to implement energy control application steps as lockout tagout (LOTO) devices were not applied to the electrical disconnect, gas supply valve, and three pneumatic valves [per the 1910.147(d)(4) requirements.  As a result, the remaining applicable energy control elements, involving dissipation of residual energy [(d)(5)(i)], and verification of isolation [(d)(6)], were not implemented to protect employees from machine servicing hazards.      In accordance with 29 CFR 1903.19(d), abatement certification is required for this violation (using the CERTIFICATION OF CORRECTIVE ACTION WORKSHEET), and in addition, documentation demonstrating that abatement is complete must be included with your certification.  This documentation may include, but is not limited to, evidence of the purchase or repair of the equipment, photographic or video evidence of abatement, or other written records.      BorgWarner Inc. was previously cited for a violation of this Occupational Safety and Health standard or its equivalent standard, 29 CFR 1910.147(d), which was contained in OSHA Inspection Number 1066381, Citation 1, Item 2, and was affirmed as a final order on December 1, 2015, with respect to a workplace at 700 25th Avenue in Bellwood, Illinois.
Recent events (2)
  • — I (O) $0
  • — Z (R) $71137

1910.147 C06 I

Deleted Repeat 1 instance 1 exposed
Issued
Dec 27, 2018
Abate by
Jan 24, 2019
Penalty
Initial $10,164 · Current $0 Reduced
29 CFR 1910.147(c)(6)(i): The employer did not conduct a periodic inspection of the energy control procedure at least annually to ensure that the procedure and the requirement of this standard were being followed:  a) Courtyard Area- On or about July 5, 2018, the employer failed to conduct periodic inspections of each energy control procedure at least annually to verify the procedures were adequate and were being applied properly.  This would include an inspection of the machine specific procedures for the Glue and Roll Coat Lines Oxidizer 1097.   In accordance with 29 CFR 1903.19(d), abatement certification is required for this violation (using the CERTIFICATION OF CORRECTIVE ACTION WORKSHEET), and in addition, documentation demonstrating that abatement is complete must be included with your certification.  This documentation may include, but is not limited to, evidence of the purchase or repair of the equipment, photographic or video evidence of abatement, or other written records.    BorgWarner Emissions Systems LLC was previously cited for a violation of this Occupational Safety and Health standard or its equivalent standard, 29 CFR 1910.147(c)(6)(i), which was contained in OSHA Inspection Number 1117476, Citation 2, Item 1, and was affirmed as a final order on April 11, 2016, with respect to a workplace at 600 Highway 32 East in Water Valley, Mississippi.    BorgWarner, Inc. was previously cited for a violation of this Occupational Safety and Health standard or its equivalent standard, 29 CFR 1910.147(c)(6)(i), which was contained in OSHA Inspection Number 1126641, Citation 1, Item 1, and was affirmed as a final order on April 11, 2016, with respect to a workplace at 214 Fellowship Road in Taylorsville, Mississippi.
Recent events (2)
  • — I (R) $0
  • — Z (R) $10164

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This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 343300984.

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