Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,197,124Inspections Most recent open 2026-08-25 Last loaded 2026-08-28

OSHA Inspection: FEDERAL ENVELOPE COMPANY

Referral inspection · Safety discipline

On , OSHA opened a referral safety inspection of FEDERAL ENVELOPE COMPANY in 608 COUNTRY CLUB DRIVE, BENSENVILLE, IL 60106 (NAICS 322230). OSHA activity number 344645635.

What this inspection record means

OSHA opens inspections for many reasons: routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
608 COUNTRY CLUB DRIVE
City
BENSENVILLE
State
IL
ZIP
60106
Mailing
608 COUNTRY CLUB DRIVE, BENSENVILLE, IL 60106
Inspection type
Referral (C)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
Non-union (B)
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
322230
Employees
53
Ownership type
Private (A)

2 citations on file for this inspection.

1910.147 C04 I

Serious Gravity 5 1 instance 3 exposed
Issued
Jul 31, 2020
Abate by
Oct 30, 2020
Penalty
Initial $6,747 · Current $6,747
29 CFR 1910.147(c)(4)(i): Procedures were not developed, documented and utilized for the control of potentially hazardous energy when employees were engaged in activities covered by this section:    Folding Dept., RO3 F.L. Smithe Champion Rollamatic Folding Machine.  On or about February 6, 2020, the employer did not document and utilize energy control procedures for the protection of employees who performed servicing and maintenance tasks on the machine.  Employees were exposed to amputation, laceration and crushing hazards when their hands and fingers were in the danger zone of the moving rollers when clearing jammed envelopes in the Seal Flap Folder area of the machine. Employees were instructed to activate an emergency stop button before lifting a carriage "guard" over the rollers in order to clear jams.  Employees were not required to follow procedures to deenergize and lockout the machine's electrical and pneumatic energy sources, including control of any hazardous residual motion of the rollers (stored energy) prior to clearing jams.   Alternative protective measures, such as machine guarding, were not adequate.    Abatement documentation is required for this item in accordance with the requirements of 29 CFR 1903.19(d).
Recent events (2)
  • · I (S) $6747
  • · Z (S) $6747

1910.147 D

Serious Gravity 5 1 instance 3 exposed
Issued
Jul 31, 2020
Abate by
Oct 30, 2020
Penalty
Initial $6,747 · Current $0 Reduced
29 CFR 1910.147(d):  The established procedures for the application of energy control (the lockout or tagout procedures) shall cover the following elements and actions and shall be done in the following sequence:     Folding Department, RO3 F.L. Smithe Champion Rollamatic Folding Machine.  On or about February 6, 2020, employees who performed servicing and maintenance tasks such as clearing jams in the Seal Flap Folder area of the machine were exposed to amputation, laceration and crushing hazards to hands and fingers from the ingoing nip points between moving rollers.  Employees were not required to control hazardous energy sources in the following sequence when clearing jams:     1) turn off and shut down the machine,   2) physically locate and operate energy isolating devices in such a manner as to isolate the machines or equipment from the energy sources,   3) affix lockout or tagout devices to each energy isolating device,   4) relieve, disconnect, restrain or otherwise render safe all residual/stored energy sources,  5) verify that isolation and deenergization of the machines or equipment have been accomplished.     Alternative protective measures, such as machine guarding, were not adequate.     Abatement documentation is required for this item in accordance with the requirements of 29 CFR 1903.19(d).
Recent events (2)
  • · I (S) $0
  • · Z (S) $6747

View Federal Envelope Company's full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). OSHA publishes its own view of this case as inspection number 344645635.

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