Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,197,124Inspections Most recent open 2026-08-25 Last loaded 2026-08-28

OSHA Inspection: FEDERAL ENVELOPE COMPANY

Referral inspection · Safety discipline

On , OSHA opened a referral safety inspection of FEDERAL ENVELOPE COMPANY in 608 COUNTRY CLUB DRIVE, BENSENVILLE, IL 60106 (NAICS 322230). OSHA activity number 348341850.

What this inspection record means

OSHA opens inspections for many reasons: routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
608 COUNTRY CLUB DRIVE
City
BENSENVILLE
State
IL
ZIP
60106
Mailing
608 COUNTRY CLUB DRIVE, BENSENVILLE, IL 60106
Inspection type
Referral (C)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
Non-union (B)
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
322230
Employees
50
Ownership type
Private (A)

4 citations on file for this inspection.

1910.147 C07 I A

Deleted Serious Gravity 5 1 instance 2 exposed
Issued
Dec 10, 2025
Abate by
Jan 2, 2026
Penalty
Initial $8,276 · Current $0 Reduced
29 CFR  1910.147(c)(7)(i)(A):Each authorized employee shall receive training in the recognition of applicable hazardous energy sources, the type and magnitude of the energy available in the workplace, and the methods and means necessary for energy isolation and control.  a) On or about June 12, 2025, the employer did not ensure that employees engaged in maintenance activities on the Champion Small End Rotary Envelope Machine (SN : 144), received training in the recognition of applicable hazardous energy sources and the methods and means necessary for isolation and control. Employees were exposed to laceration, crushing and amputation hazards.  Abatement documentation is required for this item in accordance with the requirements of 29 CFR 1903.19(d).
Recent events (2)
  • · I (S) $0
  • · Z (S) $8276

1910.147 D

Deleted Serious Gravity 5 1 instance 2 exposed
Issued
Dec 10, 2025
Abate by
Jan 2, 2026
Penalty
Initial $0 · Current $0
29 CFR  1910.147(d):Application of control. The established procedures for the application of energy control (the lockout or tagout procedures) shall cover the following elements and actions and shall be done in the following sequence:  a) Production area: On or about June 12, 2025, the employer did not ensure that employees implemented energy control steps prior to performing service and  maintenance activities on the Champion Small End Rotary Envelope Machine (SN : 144).  Hazardous energy was not isolated prior to employees clearing envelope jams, exposing them to crushing, laceration and amputation hazards.  As a result, the remaining applicable energy control elements, involving machine isolation [1910.147(d)(3)], lockout/tagout device application [1910.147(d)(4)], dissipation of residual energy [1910.147(d)(5)(i)], and verification of isolation [1910.147(d)(6)] were not implemented to protect employees from machine hazards.   Abatement documentation is required for this item in accordance with the requirements of 29 CFR 1903.19(d).
Recent events (2)
  • · I (S) $0
  • · Z (S) $0

1910.212 A01

Serious Gravity 5 1 instance 2 exposed
Issued
Dec 10, 2025
Abate by
Mar 2, 2026
Penalty
Initial $8,276 · Current $5,800 Reduced
29 CFR  1910.212(a)(1):Types of guarding. One or more methods of machine guarding shall be provided to protect the operator and other employees in the machine area from hazards such as those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks. Examples of guarding methods are-barrier guards, two-hand tripping devices, electronic safety devices, etc.  a) Production Area:  On or about June 12, 2025, the employer did not ensure that the Champion Small End Rotary Envelope Machine (SN : 144)  was guarded to protect employees from in-going nip points created from a belt and pully system, which could result in crushing, laceration and amputation injuries.  Abatement documentation is required for this item in accordance with the requirements of 29 CFR 1903.19(d).
Recent events (2)
  • · I (S) $5800
  • · Z (S) $8276

1910.219 F03

Serious Gravity 5 1 instance 2 exposed
Issued
Dec 10, 2025
Abate by
Mar 2, 2026
Penalty
Initial $0 · Current $0
29 CFR  1910.219(f)(3):Sprocket wheels and chains which were seven (7) feet or less above floors or platforms were not enclosed.  a) Production Area:  On or about June 12, 2025, employees were exposed to crushing, laceration and amputation hazards when operating the Champion Small End Rotary Envelope Machine (SN : 144), due to a chain and sprocket assembly was not properly guarded.  Abatement documentation is required for this item in accordance with the requirements of 29 CFR 1903.19(d).
Recent events (2)
  • · I (S) $0
  • · Z (S) $0

View Federal Envelope Company's full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). OSHA publishes its own view of this case as inspection number 348341850.

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