Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: MARATHON GALVESTON BAY REFINERY

Complaint inspection · Safety discipline

On , OSHA opened a complaint safety inspection of MARATHON GALVESTON BAY REFINERY in 2401 5TH AVENUE SOUTH, TEXAS CITY, TX 77590 (NAICS 324110). OSHA activity number 345299531.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
2401 5TH AVENUE SOUTH
City
TEXAS CITY
State
TX
ZIP
77590
Mailing
2401 5TH AVENUE SOUTH, TEXAS CITY, TX 77590
Inspection type
Complaint (B)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
A
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
324110
Employees
25
Ownership type
A

5 citations on file for this inspection.

1910.119 F01 I G

Serious Gravity 10 1 instance 10 exposed
Issued
Oct 4, 2021
Abate by
Dec 15, 2021
Penalty
Initial $13,653 · Current $13,000 Reduced
29 CFR 1910.119(f)(1)(i)(G): Employer did not implement written operating procedures that provide clear instructions for safely conducting Startup Procedure following a turn around.  On or about May 4, 2021, in the HF Alkylation 3 Unit, the employer did not ensure that a P&ID walk down or pressure leak test was performed as part of its return to service process.
Recent events (2)
  • — I (S) $13000
  • — Z (S) $13653

1910.119 F04

Deleted Serious Gravity 5 1 instance 10 exposed
Issued
Oct 4, 2021
Abate by
Nov 22, 2021
Penalty
Initial $7,802 · Current $0 Reduced
29 CFR  1910.119(f)(4): The employer did not implement safe work practices to provide for the control of hazards during operations such as lockout/tagout; confined space entry; opening process equipment or piping; and control over entrance into a facility by maintenance, contractor, laboratory, or other support personnel. These safe work practices shall apply to employees and contractor employees.                                                                                                                                                                                                                                         In the Alternative  29 CFR  1910.119(k)(2): The hot work permit did not identify the objects on which hot work is to be performed.     On or about May 4, 2021, in the HF Alkylation 3 Unit, the employer did not implement its PR-3 Safe Work Permit Procedure to update hot work permit #1187389 when the work scope was changed to remove additional Primary Isolation Point (PIP) blinds by contractor on the Acid Dump Drums (V-1004 and V-1051).
Recent events (2)
  • — I (S) $0
  • — Z (S) $7802

1910.119 L01

Other-than-serious Gravity 10 1 instance 10 exposed
Issued
Oct 4, 2021
Abate by
Dec 15, 2021
Penalty
Initial $13,653 · Current $13,000 Reduced
29 CFR  1910.119(l)(1): The employer did not  implement written procedures to manage changes (except for "replacements in kind") to process chemicals, technology, equipment, and procedures; and, changes to facilities that affect a covered process.   On or about May 4, 2021, in the HF Alkylation 3 Unit, the employer did not implement the Management Of Change (MOC) through a Procedural Change Log for the change made on startup procedure during valve line up for HF transfer.
Recent events (2)
  • — I (O) $13000
  • — Z (S) $13653

1910.132 A

Other-than-serious Gravity 10 1 instance 10 exposed
Issued
Oct 4, 2021
Abate by
Dec 15, 2021
Penalty
Initial $13,653 · Current $13,000 Reduced
29 CFR 1910.132(a): Protective equipment was not used when necessary whenever hazards capable of causing injury and impairment were encountered.  On or about May 4, 2021, in the Alky 3 Unit, the employer did not ensure employees wore class C personal protective equipment when performing valve lineup to reintroduce HF acid back to the unit.
Recent events (2)
  • — I (O) $13000
  • — Z (S) $13653

1910.147 F04

Serious Gravity 5 1 instance 10 exposed
Issued
Oct 4, 2021
Abate by
Dec 15, 2021
Penalty
Initial $7,802 · Current $5,500 Reduced
29 CFR  1910.147(f)(4): Shift or personnel changes. Specific procedures shall be utilized during shift or personnel changes to ensure the continuity of lockout or tagout protection, including provision for the orderly transfer of lockout or tagout device protection between off-going and oncoming employees, to minimize exposure to hazards from the unexpected energization or start-up of the machine or equipment, or the release of stored energy. Note: The following appendix to ��1910.147 services as a non-mandatory guideline to assist employers and employees in complying with the requirements of this section, as well as to provide other helpful information. Nothing in the appendix adds to or detracts from any of the requirements of this section. [54 FR 36687, Sept. 1, 1989, as amended at 54 FR 42498, Oct. 17, 1989; 55 FR 38685, 38686, Sept. 20, 1990; 61 FR 5507, Feb. 13, 1996; 76 24698, May 2, 2011]   On or about May 4, 2021, in the HF Alkylation 3 Unit, when Master Lock Boxes were missing, the employer did not ensure specific procedures and training had been developed, documented and incorporated into the energy control program to remove equipment lockout and tagout devices applied by Operations.
Recent events (2)
  • — I (S) $5500
  • — Z (S) $7802

View Marathon Galveston BAY Refinery's full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 345299531.

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