Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: U.S. TSUBAKI AUTOMOTIVE, LLC

Referral inspection · Health discipline

On , OSHA opened a referral health inspection of U.S. TSUBAKI AUTOMOTIVE, LLC in 106 LONCZAK DRIVE, CHICOPEE, MA 01022 (NAICS 332111). OSHA activity number 345366421.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
106 LONCZAK DRIVE
City
CHICOPEE
State
MA
ZIP
01022
Mailing
106 LONCZAK DRIVE, CHICOPEE, MA 01022
Inspection type
Referral (C)
Scope
Partial (B)
Discipline
Health
Advance notice
No
Union status
A
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
332111
Employees
278
Ownership type
A

4 citations on file for this inspection.

1910.120 Q02

Serious Gravity 5 1 instance 7 exposed
Issued
Nov 19, 2021
Abate by
Feb 28, 2022
Penalty
Initial $9,753 · Current $7,315 Reduced

Hazardous substances 2310

29 CFR  1910.120(q)(2):The employer did not adequately develop an emergency response plan for emergencies which addressed the following minimum requirements of this standard: 1910.120(q)(2)(ii):  At the Waste Water Area within U.S. Tsubaki located at 106 Lonczak Drive, Chicopee, MA:  On June 11, 2021 and at times prior, the Emergency Response Plan did not contain clearly defined personnel roles, lines of communication, or provisions for employee training.  Waste Water Technicians are expected to respond to uncontrolled releases of sulfuric acid for the purpose of stopping the release without a fully developed emergency response plan in place.
Recent events (2)
  • — I (S) $7314.75
  • — Z (S) $9753

1910.120 Q02 II

Serious Gravity 5 1 instance 7 exposed
Issued
Nov 19, 2021
Abate by
Feb 28, 2022
Penalty
Initial $0 · Current $0

Hazardous substances 2310

29 CFR  1910.120(q)(2)(ii): The emergency response plan did not adequately addressed personnel roles, lines of authority, and communication.   At the Waste Water Area within U.S. Tsubaki located at 106 Lonczak Drive, Chicopee, MA:  On June 11, 2021 and at times prior, the Emergency Response Plan did not contain clearly defined personnel roles, lines of communication, or provisions for employee training.  Waste Water Technicians are expected to respond to uncontrolled releases of sulfuric acid for the purpose of stopping the release without a fully developed emergency response plan in place.
Recent events (2)
  • — I (S) $0
  • — Z (S) $0

1910.120 Q06 III

Serious Gravity 5 1 instance 7 exposed
Issued
Nov 19, 2021
Abate by
Sep 23, 2022
Penalty
Initial $0 · Current $0

Hazardous substances 2310

29 CFR  1910.120(q)(6)(iii): Employees who participated as hazardous materials technicians, or were expected to participate as hazardous materials technicians, had not received at least 24 hours of training equal to the first responder operations level, and in addition have competency in the areas outlined in 29 CFR 1910.120(q)(6)(iii)(A) through (q)(6)(iii)(I) and/or the employer did not so certify:  At the Waste Water Area within U.S. Tsubaki located at 106 Lonczak Drive, Chicopee, MA:  On June 11, 2021 and at times prior, waste water technicians, were expected to respond to releases of sulfuric acid for the purpose of stopping the release. On June 11, 2021 a waste water operator approached the point of release of a 275 gallon sulfuric acid tote to stop the release.  As of June 11, 2021, no waste water operators had received at least 24 hours of training equal to the first responder operations level and did not have all the required competencies as required in 1910.120(q)(6)(iii).
Recent events (4)
  • — P (S) $0
  • — P (S) $0
  • — I (S) $0

1910.132 F02

Serious Gravity 10 1 instance 7 exposed
Issued
Nov 19, 2021
Abate by
Jan 31, 2022
Penalty
Initial $68,265 · Current $13,653 Reduced

Hazardous substances 2310

1910.132(f)(2)  The employer did not require employees to demonstrate an understanding of the training specified in paragraph (f)(1) of this section, and the ability to use PPE properly, before being allowed to perform work requiring the use of PPE:   At the Waste Water Area within U.S. Tsubaki Automotive, LLC. located at 106 Lonczak Drive, Chicopee, MA:  On June 11, 2021 and at times prior, Waste  Water Operators were exposed to chemical burn hazards due to not wearing protective body suits when performing maintenance tasks on 275 gallon totes of sulfuric acid.  Waste Water Operators are required to perform a variety of procedures, including verifying sulfuric acid levels and tote exchange procedures on sulfuric acid totes.  On June 11, 2021 a waste water technician, who  was not wearing a a protective body suit, received severe chemical burn injuries on his arms, legs and trunk, while performing tasks in preparation to exchange a full 275 gallon sulfuric acid tote.
Recent events (2)
  • — I (S) $13653
  • — Z (R) $68265

View U.S. Tsubaki Automotive, LLC's full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 345366421.

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