Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: HYDROCHEMPSC

Unprogrammed Related inspection · Safety discipline

On , OSHA opened an unprogrammed Related safety inspection of HYDROCHEMPSC in 8500 WEST BAY ROAD., BAYTOWN, TX 77523 (NAICS 238990). OSHA activity number 345886451.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

Watch Hydrochempsc — free Get an email when a new federal OSHA severe-injury report for Hydrochempsc is published. One employer, no account, unsubscribe in one click.
Establishment
HYDROCHEMPSC
Site address
8500 WEST BAY ROAD.
City
BAYTOWN
State
TX
ZIP
77523
Mailing
900 GEORGIA AVE,, DEER PARK, TX 77536
Inspection type
Unprogrammed Related (G)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
B
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
238990
Employees
108
Ownership type
A

5 citations on file for this inspection.

1910.119 H03 IV

Other-than-serious Gravity 1 1 instance 1 exposed
Issued
Sep 29, 2022
Abate by
Oct 14, 2022
Penalty
Initial $5,283 · Current $3,170 Reduced

Hazardous substances 2070

29 CFR  1910.119(h)(3)(iv):The contract employer did not assure each contract worker follows safe work practices of the facility.  On or about April 5, 2022 and at times subsequent thereto in the MR3 Unit of the Covestro chemical manufacturing facility in Baytown, Texas, workers were exposed to chemical hazards when workers did not adhere to the safe work practices for signing onto work permits to account for and guide workers in safely performing work tasks.
Recent events (2)
  • — I (O) $3170
  • — Z (S) $5283

1910.132 A

Other-than-serious Gravity 10 1 instance 4 exposed
Issued
Sep 29, 2022
Abate by
Oct 14, 2022
Penalty
Initial $12,327 · Current $7,396 Reduced

Hazardous substances 0170056006402070

29 CFR  1910.132(a): Protective equipment was not used when necessary whenever hazards capable of causing injury and impairment were encountered:  (a)  On or about April 5, 2022 in the MR3 Unit of the Covestro chemical manufacturing facility in Baytown, TX, workers were exposed to chemical hazards that cause dermal injuries when Chemical Protective Suits, identified as required personal protective equipment were not worn/used by employees of HydroChem PSC while work activities with potential for chemical release were occurring.
Recent events (2)
  • — I (O) $7396
  • — Z (S) $12327

1910.132 D01 I

Deleted Serious Gravity 10 1 instance 4 exposed
Issued
Sep 29, 2022
Abate by
Oct 14, 2022
Penalty
Initial $0 · Current $0

Hazardous substances 2070

29 CFR  1910.132(d)(1)(i): When the employer had assessed the workplace hazard(s) and determined that hazard(s) were present, the employer did not select and/or use the types of personal protective equipment that would protect the affected employee from the identified hazards.  On or about April 5, 2022 in the MR3 Unit of the Covestro chemical manufacturing complex in Baytown, Texas, the employer did not have its employees use the types of personal protective equipment that would protect the affected employees from the hazardous chemicals.
Recent events (2)
  • — I (S) $0
  • — Z (S) $0

1910.134 D01 I

Serious Gravity 10 3 instances 6 exposed
Issued
Sep 29, 2022
Abate by
Oct 14, 2022
Penalty
Initial $12,327 · Current $7,396 Reduced

Hazardous substances 2070

29 CFR  1910.134(d)(1)(i): Selection of appropriate respirators was not based on the respiratory hazard(s) to which the worker was exposed and user factors that affect respirator performance and reliability:   On or about April 5, 2022 in the MR3 Unit of the Covestro chemical manufacturing complex in Baytown, Texas, workers were exposed to toxic fume hazards when the selection of appropriate respirators was not based on the respiratory hazard(s) to which the worker was exposed and user factors that affect respirator performance and reliability when:   (a) Hourly workers used egress bottles to relocate themselves in the hazardous work area, consuming the air designated for egress/escape.  (b) Supervisory worker(s) used egress bottle to relocate themselves in the hazardous work area, consuming the air designated for egress/escape.   (c)  Workers did not don escape packs, use airline respirators with egress bottles, or any other respiratory protective equipment when phosgene release was detected during hydroblasting and resulted in evacuation of the MR3 Unit.
Recent events (2)
  • — I (S) $7396
  • — Z (S) $12327

1910.134 K01 II

Deleted Serious Gravity 10 1 instance 4 exposed
Issued
Sep 29, 2022
Abate by
Oct 14, 2022
Penalty
Initial $0 · Current $0

Hazardous substances 0170056006402070

29 CFR  1910.134(k)(1)(ii): The employer did not ensure that each employee could demonstrate knowledge of the limitations and capabilities of the respirator:   (a) On or about April 5, 2022 in the MR3 Unit of the Covestro chemical manufacturing facility in Baytown, Texas, employees were exposed to respiratory hazards when workers could not demonstrate knowledge of the limitations and capabilities of the airline respirators with egress bottles.
Recent events (2)
  • — I (S) $0
  • — Z (S) $0

View Hydrochempsc's full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 345886451.

Look up any company's OSHA accident reports by company, or browse severe injury reports by year, state, and company.