Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: NOVELIS ALR ROLLED PRODUCTS, INC.

Complaint inspection · Health discipline

On , OSHA opened a complaint health inspection of NOVELIS ALR ROLLED PRODUCTS, INC. in 1 REYNOLDS ROAD, ASHVILLE, OH 43103 (NAICS 331318). OSHA activity number 346042666.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
1 REYNOLDS ROAD
City
ASHVILLE
State
OH
ZIP
43103
Mailing
1 REYNOLDS ROAD, ASHVILLE, OH 43103
Inspection type
Complaint (B)
Scope
Partial (B)
Discipline
Health
Advance notice
No
Union status
A
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
331318
Employees
200
Ownership type
A

5 citations on file for this inspection.

1910.132 D01 I

Serious Gravity 5 1 instance 12 exposed
Issued
Oct 18, 2022
Abate by
Nov 21, 2022
Penalty
Initial $7,044 · Current $7,044
1910.132(d)(1) The employer shall assess the workplace to determine if hazards are present, or are likely to be present, which necessitate the use of personal protective equipment (PPE). If such hazards are present, or likely to be present, the employer shall:  29 CFR  1910.132(d)(1)(i):Select, and have each affected employee use, the types of PPE that will protect the affected employee from the hazards identified in the hazard assessment;  a. On or about and prior to June 27, 2022, the employer failed to select personal protective equipment for the upper extremities and torso for protection against splashing chemicals during Coater Room clean up activities. Wide Line coating operators were required to wear flame resistant uniform tops without adequate protection from chemical contact with the organic solvents used in this task. When performing clean up required duties, employees have potential exposure to skin contact hazards related to methyl ethyl ketone and Aromatic 150.
Recent events (2)
  • — I (S) $7044
  • — Z (S) $7044

1910.132 F01 IV

Serious Gravity 5 1 instance 12 exposed
Issued
Oct 18, 2022
Abate by
Nov 21, 2022
Penalty
Initial $0 · Current $0
29 CFR  1910.132(f)(1):  The employer shall provide training to each employee who is required by this section to use PPE. Each such employee shall be trained to know at least the following:  29 CFR  1910.132(f)(1)(iv):  The limitations of the PPE;   a. On or about and prior to June 27, 2022, for Coater Room employees who performed clean up activities, the employer failed to provide training on the limitations of flame resistant uniforms as protection against organic solvents and the limitations of the flame resistant clothing when combustible material penetrates into the fabric of the uniform as protection against flash fire hazards. Organic solvents, including Aromatic 150 and methyl ethyl ketone are used in cleaning Coater Room equipment, including but not limited to cleaning rollers.
Recent events (2)
  • — I (S) $0
  • — Z (S) $0

1910.133 A01

Serious Gravity 5 1 instance 12 exposed
Issued
Oct 18, 2022
Penalty
Initial $7,044 · Current $0 Reduced
29 CFR  1910.133(a)(1):The employer shall ensure that each affected employee uses appropriate eye or face protection when exposed to eye or face hazards from flying particles, molten metal, liquid chemicals, acids or caustic liquids, chemical gases or vapors, or potentially injurious light radiation.  a. On or about and prior to June 27, 2022,  the employer failed to ensure that employees used face protection during Coater Room clean up activities. Employees have exposure to splash from liquid organic solvents during   Coater Room cleaning activities, such as but not limited to, cleaning of  the rollers.
Recent events (2)
  • — I (S) $0
  • — Z (S) $7044

1910.132 D02

Other-than-serious 1 instance 12 exposed
Issued
Oct 18, 2022
Abate by
Nov 21, 2022
Penalty
Initial $0 · Current $0
29 CFR  1910.132(d)(2):The employer shall verify that the required workplace hazard assessment has been performed through a written certification that identifies the workplace evaluated; the person certifying that the evaluation has been performed; the date(s) of the hazard assessment; and, which identifies the document as a certification of hazard assessment.  a. On or about June 27, 2022, the employer failed to verify through a written certification that the workplace hazard assessment for the coating line Coater Room clean up activities had been performed. During Coater Room clean up activities, employees use organic solvents for cleaning surfaces, such as mechanical roller components, on a regular basis resulting in skin contact hazards to the hands, arms and face.
Recent events (2)
  • — I (O) $0
  • — Z (O) $0

1910.1026 D02 I

Deleted Other-than-serious 1 instance 12 exposed
Issued
Oct 18, 2022
Abate by
Nov 21, 2022
Penalty
Initial $0 · Current $0

Hazardous substances 0689

29 CFR  1910.1026(d)(2)(i):The employer shall perform initial monitoring to determine the 8-hour TWA exposure for each employee on the basis of a sufficient number of personal breathing zone air samples to accurately characterize full shift exposure on each shift, for each job classification, in each work area. Where an employer does representative sampling instead of sampling all employees in order to meet this requirement, the employer shall sample the employee(s) expected to have the highest chromium (VI) exposures.  a. On or about and prior to June 27, 2022, the employer failed to assure that second shift employee exposure monitoring for hexavalent chromium exposure monitoring had been performed for Coating Line Operators. Coating line operations included hazardous chemicals that contained hexavalent chromium and those chemicals were used on a daily basis with potential airborne exposures for the employees who operate the Coating Line.
Recent events (2)
  • — I (O) $0
  • — Z (O) $0

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This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 346042666.

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