Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: EXXONMOBIL BAYTOWN REFINERY

Referral inspection · Safety discipline

On , OSHA opened a referral safety inspection of EXXONMOBIL BAYTOWN REFINERY in 5000 BAYWAY DRIVE, BAYTOWN, TX 77520 (NAICS 324110). OSHA activity number 346251218.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
5000 BAYWAY DRIVE
City
BAYTOWN
State
TX
ZIP
77520
Mailing
5000 BAYWAY DRIVE, BAYTOWN, TX 77520
Inspection type
Referral (C)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
A
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
324110
Employees
1353
Ownership type
A

5 citations on file for this inspection.

1910.147 D03

Serious Gravity 10 2 instances 2 exposed
Issued
Feb 23, 2023
Abate by
Apr 11, 2023
Penalty
Initial $15,625 · Current $15,625
1910.147(d)(3)  Machine or equipment isolation. All energy isolating devices that are needed to control the energy to the machine or equipment shall be physically located and operated in such a manner as to isolate the machine or equipment from the energy source(s).  On or about September 22, 2022, employees were exposed to chemical hazards when the low pressure side root valve for flow transmitter FNCLF615 to be used for isolation did not operate as intended to isolate the equipment from the energy source.
Recent events (3)
  • — F (S) $15625
  • — C (S) $15625
  • — Z (S) $15625

1910.132 F03 III

Other-than-serious Gravity 10 1 instance 2 exposed
Issued
Feb 23, 2023
Abate by
Apr 11, 2023
Penalty
Initial $15,625 · Current $15,625
29 CFR 1910.132(f)(3)(iii):  When the employer has reason to believe that any affected employee who has already been trained does not have the understanding and skill required by paragraph (f)(2) of this section, the employer shall retrain each such employee. Circumstances where retraining is required include, but are not limited to, situations where: Inadequacies in an affected employee's knowledge or use of assigned PPE indicate that the employee has not retained the requisite understanding or skill.   On or about September 22, 2022, the employer did not identify that personnel who were trained on PPE requirements, including selection and proper use, did not retain the knowledge to select and use PPE necessitated by the work activity being performed.
Recent events (3)
  • — F (O) $15625
  • — C (S) $15625
  • — Z (S) $15625

1910.132 D01 I

Deleted Serious Gravity 10 1 instance 2 exposed
Issued
Feb 23, 2023
Abate by
Apr 11, 2023
Penalty
Initial $15,625 · Current $0 Reduced
29 CFR  1910.132(d)(1)(i): The employer did not select, and have each affected employee use, the types of PPE that will protect the affected employee from the hazards identified in the hazard assessment;                                                                                                                 In the Alternative  29 CFR  1910.119(f)(4): The employer did not implement safe work practices to provide for the control of hazards during operations. These safe work practices shall apply to employees and contractor employees.         On or about September 22, 2022, employees were exposed to chemical burns, fire, explosion and toxic gas release hazards when the employer did not ensure workers used the PPE identified in its procedure Removal of Instruments in Corrosive Service for the replacement of the flow transmitter CLF615 and its components.
Recent events (3)
  • — F (S) $0
  • — C (S) $15625
  • — Z (S) $15625

1910.147 D05 II

Deleted Serious Gravity 10 1 instance 2 exposed
Issued
Feb 23, 2023
Abate by
Apr 11, 2023
Penalty
Initial $15,625 · Current $0 Reduced
29 CFR  1910.147(d)(5)(ii): If there is a possibility of reaccumulation of stored energy to a hazardous level, verification of isolation shall be continued until the servicing or maintenance is completed, or until the possibility of such accumulation no longer exists.                                                                                                                   On or about September 22, 2022, employees were exposed to chemical burns, fire, explosion and toxic gas release hazards when the employer did not ensure the energy isolation block valve on the low pressure side of the flow transmitter CLF615  continued to hold until the maintenance was completed.
Recent events (3)
  • — F (S) $0
  • — C (S) $15625
  • — Z (S) $15625

1910.147 D03

Deleted Serious Gravity 10 1 instance 2 exposed
Issued
Feb 23, 2023
Abate by
Apr 11, 2023
Penalty
Initial $0 · Current $0
29 CFR  1910.147(d)(3): Machine or equipment isolation. All energy isolating devices that were needed to control the energy to the machine or equipment shall be physically located and operated in such a manner as to isolate the machine or equipment from the energy source(s).                                                                                                                   On or about September 22, 2022, employees were exposed to chemical burns, fire, explosion and toxic gas release hazards when the employer did not ensure the energy isolation block valve on the low pressure side of the flow transmitter CLF615 continued to hold until the maintenance was completed.
Recent events (3)
  • — F (S) $0
  • — C (S) $0
  • — Z (S) $0

View Exxonmobil Baytown Refinery's full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 346251218.

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