105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Westphal & Company, Inc.

Direct exposure to electricity, greater than 220 volts · Third or fourth degree electrical burns

An employee opened the transformer/fuse drawer and changed two medium voltage fuses while the drawer was de-energized. As the employee began to push the main power drawer (13,200 VAC./1,200 amps) back in an arc flash occurred. The arc blast energy and fire ball came out of the bottom door of the main power drawer and up. The employee was standing next to the main power drawer, on the bottom rung of a four-rung step ladder, when the fire ball engulfed his upper torso. The employee sustained second and third degree burns to his arms.

Hospitalized Arm(s), unspecified Switchboards, switches, fuses

Star Pipe USA LLC

An employee was making modifications to an electrical panel when an arc flash occurred. The employee suffered burns to multiple parts of the body.

Star Electric Company of Texas

An employee was installing a ground wire to a power transmission pole. The ground wire contacted an energized portion of a cut-out, causing an arc-flash. The employee was hospitalized with second degree burns to their chest and arms.

Powertown Line Construction LLC

An employee was connecting a utility transformer for underground service to a home. The employee's impact drill went across two connection bars with 240 volts of potential, creating an arc flash. The employee sustained burns to the face and eyes due to the arc flash and molten aluminum.

Stanley Black and Decker, Inc

On December 15, 2023, at 9:15 AM, an employee was changing 60-amp fuses in a 480-volt panel when an arc flash occurred. The employee was hospitalized with burns to both hands.

Sun Valley Contractors, LLC

An employee had just turned off breakers and was loosening wires on panels when they were shocked by 480 volts of electricity.