Safety Incidents OSHA Severe Injury Reports · 2015–2025
2,276,768Injury reports 135,424Establishments Most recent incident 2025-12-31

OSHA Injury Report: Variform Kearney Plant

Injury · Other recordable case

On , an injury at Variform Kearney Plant in 303 W Major, Kearney, MO, MO 64060 resulted in other recordable case. Employee was operator in siding, plastics, manufacturing.

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Parent company
Ply Gem Siding
Street
303 W Major
City
Kearney, MO
State
MO
ZIP
64060
On-site location
Extrusion line
Outcome
Other recordable case (code 4)
Type
Injury (code 1)

EE was monitoring Line 6 before the extruder quit working.

he A Substrate extruder stopped working in the middle of a run (we were packing). When the line broke the capstock that continued coming out of the die (+ - 200 lb hr) wrapped around the metal squeegee that is adjacent to the rubber roll. The operator was using a plastic safety cutter to cut the warm material off the squeegee and had a leather work glove on his left hand pulling the strip away as he cut the wrapped plastic. As he was pulling the cutter through the material with some level of force (he said he had his left hand out of the line of fire as it was pulling material to his left side as he was pulling the cutter more towards the middle of his body) he said just as it was going through the last ½fl or so it fikickedfl to the left striking his left hand. He initially didn™t know he was cut since the razor blade was so sharp until he saw the blood. Retrieving the cutter it showed that the tip had snapped off exposing the blade.

Laceration

Safety knife

Laceration to left hand when cutting product away from equipment

Job description
Operator
SOC code
51-9199: Production Workers, All Other
NAICS code
326199: Siding, plastics, manufacturing
NAICS vintage
2022
Employees at this establishment (2024 average)
265
Hours worked at this establishment (2024 total)
552,550
Establishment ID
1309468
Employer case #
42743
Date of incident
Shift started
07:00
Time of incident
15:00
Filing year
2024
Submitted to OSHA
2025-02-14

View Variform Kearney Plant's full OSHA safety record →

Data from OSHA ITA Form 300/301 electronic submissions, filing year 2024. ITA Case Detail records are establishment-reported submissions, not OSHA inspections, so no per-record IMIS deep link exists.

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