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Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Injury Report: Nucor Steel Gallatin

Injury · Days away from work

On , an injury at Nucor Steel Gallatin in Ghent, KY 41045 resulted in days away from work. Employee was hot Mill Maintenance in mini-mills, steel.

Establishment
Nucor Steel Gallatin
Parent company
Nucor
Street
4831 US Hwy 42 W
City
Ghent
State
KY
ZIP
41045
On-site location
Hot Mill
Outcome
Days away from work (code 2)
Type
Injury (code 1)
Days away from work
180

The teammate was pulling up the roll change cylinder hook with a 32” no-touch tool on the [REDACTED] roll change cylinder head to remove it from the draw bar of the dirty set of [REDACTED] rolls. The teammate motioned for another teammate to pull the cylinder back by utilizing controls at the roll change control panel.

When the cylinder retracted the hook caught the draw bar and pulled the work rolls into the roll change cylinder guarding. The teammate 's right foot was in between the draw bar and the guarding.

The teammate 's right foot was crushed. The teammate 's right foot was medically amputated.

Right foot caught between draw bar and guarding.

Crushed Right Foot

Job description
Hot Mill Maintenance
SOC code
49-9041 — Industrial Machinery Mechanics
NAICS code
331110 — Mini-mills, steel
NAICS vintage
2022
Avg employees
686
Total hours worked
1776434
EIN
611245380
Establishment ID
1181622
Employer case #
5
Date of incident
Shift started
7:00
Time of incident
10:10
Filing year
2025
Submitted
21JAN26:17:51:00

Data from OSHA ITA Form 300/301 electronic submissions, filing year 2025. ITA Case Detail records are establishment-reported submissions, not OSHA inspections — no per-record IMIS deep link exists.