BURLEY, ID —
OSHA Inspection: MCCAIN FOODS USA, INC.
Planned inspection · Safety discipline
At a glance
On , OSHA opened a planned safety inspection of MCCAIN FOODS USA, INC. in 218 W HWY 30, BURLEY, ID 83318 (NAICS 311411). OSHA activity number 315027003.
OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.
Where did this inspection happen?
- Establishment
- MCCAIN FOODS USA, INC.
- Site address
- 218 W HWY 30
- City
- BURLEY
- State
- ID
- ZIP
- 83318
- Mailing
- PO BOX 10, BURLEY, ID 83318
What kind of inspection was it?
- Inspection type
- Planned (H)
- Scope
- Partial (B)
- Discipline
- Safety
- Advance notice
- No
- Union status
- Y
When did the case open and close?
- Opened
- Closing conference
- Case closed
- Last modified
- Data loaded
Establishment context
- NAICS code
- 311411
- SIC code (legacy)
- 2037
- Employees
- 625
- Ownership type
- A
Citations
8 citations on file for this inspection.
1910.119 D02 IA
- Issued
- Apr 11, 2011
- Abate by
- Apr 14, 2011
- Penalty
- Initial $7,000 · Current $7,000
General-duty citation text
29 CFR 1910.119(d)(2)(i)(A): Information concerning the technology of the process did not include a block flow diagram or simplified process flow diagram. a)On or about December 14, 2010 and at times prior thereto, the Plant #1 block flow diagram did not represent the connection between LPR-2 and the IPR. Note: Abatement certification is not required for this item.
Recent events (2)
- — I (S) $7000.00
- — Z (S) $7000.00
1910.119 D03 IB
- Issued
- Apr 11, 2011
- Abate by
- Nov 1, 2011
- Penalty
- Current $4,250
General-duty citation text
29 CFR 1910.119(d)(3)(i)(B): Information pertaining to the equipment in the process did not include piping and instrument diagrams (P&ID's). a)Plant #1 Engine room in the vicinity of HPRs: On or about December 14, 2010 and at times prior thereto, the pipe sizes on the P&IDs did not correspond with the actual pipe diameters. b)Plant #1 and #2 Engine rooms in the vicinity of the auto-purgers: On or about December 14, 2010 and at times prior thereto, components on the ammonia piping system were not represented on the P&IDs. c)Plant #1 Engine Room in the vicinity of HPR #1; Plant #2 in the vicinity of V21: On or about December 14, 2010 and at times prior thereto, components represented on the P&ID were not present on the piping system. d)Plant #1 in the vicinity of HPR #1: On or about December 14, 2010 and at times prior thereto, symbols on the P&ID were unidentified and were not observed on the piping system and were not represented in the key. Note: Abatement certification and supporting documentation are required for this item.
Recent events (2)
- — I (S) $4250.00
- — Z (S)
1910.119 D03 II
- Issued
- Apr 11, 2011
- Abate by
- Nov 1, 2011
- Penalty
- Initial $7,000 · Current $4,250 Reduced
General-duty citation text
29 CFR 1910.119(d)(3)(ii): The employer did not document that equipment complied with recognized and generally accepted good engineering practices. a)Condensers: On or about December 14, 2010 and at times prior thereto, the employer did not document that equipment complied with recognized and generally accepted good engineering practices in that piping was not identified or labeled. b)Plant #1: On or about December 14, 2010 and at times prior thereto, the employer did not document that equipment complied with recognized and generally accepted good engineering practices in that the relief vents on the condensers were not 15 feet above the adjacent grade and are arranged that persons could be sprayed by discharge. c)LPR-2: On or about December 14, 2010 and at times prior thereto, the employer did not document that equipment complied with recognized and generally accepted good engineering practices in that the low pressure receiver was located in a basement without being continuously ventilated at the emergency ventilation rate. d)Plant #2 Condensers: On or about December 14, 2010 and at times prior thereto, the employer did not document that equipment complied with recognized and generally accepted good engineering practices in that the condensers were not protected by pressure relief devices and the isolation valves were not locked open. e)On or about December 14, 2010 and at times prior thereto, the employer did not document that equipment complied with recognized and generally accepted good engineering practices in that valves throughout the facility were unlabeled. Abatement Note: Among other methods to comply with recognized and generally accepted good engineering practices, the employer may consider: ensure pipes are identified per IIAR Bulleting 114, ensure that relief vents are directed to a safe location per 2008 IIAR-2 section 11.3.6.4, ensure that where machinery rooms are located in basement they are ventilated constantly at the emergency ventilation rate per 2008 IIAR-2 section 13.2.3.6, ensure that condensers are protected by pressure relief devices according to IIAR-2 section 7.2.1.4 or ensure that inlet and outlet isolation valves are locked open with written procedures for unlocking and closing those valves, and ensure that valves are identified and labeled per ASHARAE 15 section 11.2.2. Note: Abatement certification and supporting documentation are required for this item.
Recent events (2)
- — I (S) $4250.00
- — Z (S) $7000.00
1910.119 J02
- Issued
- Apr 11, 2011
- Abate by
- May 5, 2011
- Penalty
- Initial $7,000 · Current $4,250 Reduced
General-duty citation text
29 CFR 1910.119(j)(2): The employer did not establish and implement written procedures to maintain the on-going integrity of process equipment. a)On or about December 14, 2010 and at times prior thereto, the employer had not developed or implemented procedures for valve changes, including torque specifications. b)On or about December 14, 2010 and at times prior thereto, the employer had not developed or implemented procedures to adequately identify and mitigate rust on piping. Note: Abatement certification and supporting documentation are required for this item.
Recent events (2)
- — I (S) $4250.00
- — Z (S) $7000.00
1910.119 J04 I
- Issued
- Apr 11, 2011
- Abate by
- May 5, 2011
General-duty citation text
29 CFR 1910.119(j)(4)(i): Inspections and tests were not performed on process equipment. a)On or about December 14, 2010 and at times prior thereto, the employer had not performed tests on the safety cutouts on compressors. Note: Abatement certification and supporting documentation are required for this item.
Recent events (2)
- — I (S)
- — Z (S)
1910.151 C
- Issued
- Apr 11, 2011
- Abate by
- May 5, 2011
- Penalty
- Initial $4,250 · Current $4,250
General-duty citation text
29 CFR 1910.151(c): Suitable facilities for quick drenching or flushing of the eyes and body were not provided within the work area for immediate emergency use where the eyes or body of any person may be exposed to injurious corrosive materials. a)On or about December 14, 2010 and at times prior thereto, the employer did not provide emergency eyewash methods for maintenance tasks outside of engine rooms including, but not limited to oil pot draining. Note: Abatement certification is required for this item.
Recent events (2)
- — I (S) $4250.00
- — Z (S) $4250.00
1910.212 A05
- Issued
- Apr 11, 2011
- Abate by
- May 5, 2011
- Penalty
- Initial $4,250 · Current $3,000 Reduced
General-duty citation text
29 CFR 1910.212(a)(5): When the periphery of the blades of a fan is less than seven (7) feet above the floor or working level, the blades were not guarded. The guard had openings larger than one-half (1/2) inch. a)Condensers: On or about December 14, 2010 and at times prior thereto, the evaporative condenser fans were not adequately guarded due to missing pieces of fan guarding. Note: Abatement certification is required for this item.
Recent events (2)
- — I (S) $3000.00
- — Z (S) $4250.00
1910.307 C
- Issued
- Apr 11, 2011
- Abate by
- May 5, 2011
- Penalty
- Initial $7,000 · Current $4,250 Reduced
General-duty citation text
29 CFR 1910.307(c): Equipment, wiring methods, and installations of equipment in hazardous (classified) locations were not intrinsically safe, approved for the hazardous (classified) location, or safe for the hazardous (classified) location. a)Engine rooms: On or about December 14, 2010 and at times prior thereto, the engine room was not equipped with wiring classified for use in a Class 1, Division 2 location. b)LPR-2 Room: On or about December 14, 2010 and at times prior thereto, the engine room was not equipped with wiring classified for use in a Class 1, Division 2 location. Abatement Note: In lieu of installing classified wiring, the employer may ensure that an ammonia alarm is connected to the ventilation system, or that ventilation is constant with mechanical failure alarms per ASHRAE-15. Note: Abatement certification and supporting documentation are required for this item.
Recent events (2)
- — I (S) $4250.00
- — Z (S) $7000.00
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Source
This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 315027003.
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