Safety Incidents OSHA Severe Injury Reports · 2015–2025
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OSHA Inspection: WAUPACA FOUNDRY INC. (PLANT 2,3)

Follow-up inspection · Health discipline

On , OSHA opened a follow-up health inspection of WAUPACA FOUNDRY INC. (PLANT 2,3) in 1955 BRUNNER DRIVE, WAUPACA, WI 54981 (NAICS 331511). OSHA activity number 339410896.

What this inspection record means

OSHA opens inspections for many reasons: routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
1955 BRUNNER DRIVE
City
WAUPACA
State
WI
ZIP
54981
Mailing
1955 BRUNNER DRIVE, WAUPACA, WI 54981
Inspection type
Follow-up (F)
Scope
Partial (B)
Discipline
Health
Advance notice
No
Union status
Non-union (B)
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
331511
Employees
870
Ownership type
Private (A)

2 citations on file for this inspection.

1910.1000 C

Serious Gravity 5 2 instances 1 exposed
Issued
Feb 10, 2014
Abate by
May 31, 2018
Penalty
Initial $25,000 · Current $12,500 Reduced

Hazardous substances 9010

29 CFR 1910.1000(c):  An employee(s) was exposed to respirable quartz crystalline silica in excess of the 8-hour time weighted average as listed in Table Z-3:    a)  On 11/05/2013, a BMD grinder employee on Line 1 Station 2,  was overexposed to respirable dust containing 9% crystalline silica (quartz) at a level of 3.0 mg/m3 as an 8-hour TWA which is approximately 3 times the calculated 8-hour time weighted average limit of 0.909 mg/m3.      b)  On 12/19/2013, a BMD grinder employee on Line 1, Station 3, was overexposed to respirable dust containing 19% crystalline silica (quartz) at a level of 0.70 mg/m3 as an 8-hour TWA which is approximately 1.5 times the calculated 8-hour time weighted average limit of 0.476 mg/m3.    ABATEMENT CERTIFICATION AND ABATEMENT DOCUMENTATION REQUIRED.    WAUPACA FOUNDRY INC. WAS PREVIOUSLY CITED FOR A VIOLATION OF THIS OCCUPATIONAL SAFETY AND HEALTH STANDARD 29 CFR 1910.1000(c) WHICH WAS CONTAINED IN OSHA INSPECTION NUMBER 304011380 (MIGRATED TO OIS NUMBER 90973), CITATION NUMBER 1, ITEM NUMBER 1A, AND WAS AFFIRMED AS FINAL ORDER ON 09/04/2013, WITH RESPECT TO A WORKPLACE LOCATED AT 1955 BRUNNER DRIVE, WAUPACA, WI 54981.
Recent events (2)
  • · I (S) $12500
  • · Z (R) $25000

1910.1000 E

Serious Gravity 5 2 instances 1 exposed
Issued
Feb 10, 2014
Abate by
May 31, 2018
Penalty
Initial $0 · Current $0

Hazardous substances 9010

29 CFR 1910.1000(e): Feasible administrative or engineering controls were not determined and implemented to achieve compliance with the limits prescribed in 29 CFR 1910.1000(a) through (d):    a)  On 11/05/2013, a BMD grinder employee on Line 1 Station 2,  was overexposed to respirable dust containing 9% crystalline silica (quartz) at a level of 3.0 mg/m3 as an 8-hour TWA which is approximately 3 times the calculated 8-hour time weighted average limit of 0.909 mg/m3.      b)  On 12/19/2013, a BMD grinder employee on Line 1, Station 3, was overexposed to respirable dust containing 19% crystalline silica (quartz) at a level of 0.70 mg/m3 as an 8-hour TWA which is approximately 1.5 times the calculated 8-hour time weighted average limit of 0.476 mg/m3.    General methods of compliance include, but are not limited to, the following:    1)  Conduct a thorough study of air flow patterns throughout the BMD lines 1 and 2 to verify that air flow is not brining contaminated air into the employees' breathing zones.      2)  Check the ventilation system for the BMD grinders to verify that the system is working within its specifications. Make any adjustments or repairs as needed.    3)  Install local exhaust ventilation to supplement the clean air supply drops located in each station within the BMD lines.    ABATEMENT CERTIFICATION AND ABATEMENT DOCUMENTATION REQUIRED.    WAUPACA FOUNDRY INC. WAS PREVIOUSLY CITED FOR A VIOLATION OF THIS OCCUPATIONAL SAFETY AND HEALTH STANDARD 29 CFR 1910.1000(c) WHICH WAS CONTAINED IN OSHA INSPECTION NUMBER 304011380 (MIGRATED TO OIS NUMBER 90973), CITATION NUMBER 1, ITEM NUMBER 1B, AND WAS AFFIRMED AS FINAL ORDER ON 09/04/2013, WITH RESPECT TO A WORKPLACE LOCATED AT 1955 BRUNNER DRIVE, WAUPACA, WI 54981.
Recent events (2)
  • · I (S) $0
  • · Z (R) $0

View Waupaca Foundry INC. (Plant 2,3)'s full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). OSHA publishes its own view of this case as inspection number 339410896.

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