Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: TEC-CAST, INC.

Complaint inspection · Health discipline

On , OSHA opened a complaint health inspection of TEC-CAST, INC. in 440 MEADOW LANE, CARLSTADT, NJ 07072 (NAICS 331521). OSHA activity number 343421046.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Establishment
TEC-CAST, INC.
Site address
440 MEADOW LANE
City
CARLSTADT
State
NJ
ZIP
07072
Mailing
440 MEADOW LANE, CARLSTADT, NJ 07072
Inspection type
Complaint (B)
Scope
Partial (B)
Discipline
Health
Advance notice
No
Union status
A
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
331521
Employees
70
Ownership type
A

8 citations on file for this inspection.

1910.134 C01

Serious Gravity 1 1 instance 2 exposed
Issued
Feb 11, 2019
Abate by
Mar 29, 2019
Penalty
Initial $3,978 · Current $2,387 Reduced

Hazardous substances 9000

29 CFR 1910.134(c)(1): A written respiratory protection program that included the provisions in 29 CFR 1910.134(c)(1)(i) - (ix) with worksite specific procedures was not established and implemented for required respirator use:    a) Investment Department: Employees engaged in investment casting are required to wear 3M N95 filtering facepiece dust masks. The employer did not develop a written respiratory protection program with worksite specific procedures for affected employees, on or about 9/18/18.
Recent events (2)
  • — I (S) $2386.8
  • — Z (S) $3978

1910.134 E01

Serious Gravity 1 1 instance 2 exposed
Issued
Feb 11, 2019
Abate by
Mar 29, 2019
Penalty
Initial $0 · Current $0

Hazardous substances 9000

29 CFR 1910.134(e)(1): The employer did not provide a medical evaluation to determine the employee's ability to use a respirator, before the employee was fit tested or required to use the respirator in the workplace:   a) Investing Department: Employees engaged in investment casting are required to wear 3M N95 filtering facepiece dust masks. The employer did not provide affected employees with a medical evaluation to determine their ability to use a respirator, on or about 9/18/18.
Recent events (2)
  • — I (S) $0
  • — Z (S) $0

1910.134 K03

Serious Gravity 1 1 instance 2 exposed
Issued
Feb 11, 2019
Abate by
Mar 29, 2019
Penalty
Initial $0 · Current $0

Hazardous substances 9000

29 CFR 1910.134(k)(3): Training was not provided prior to requiring employees to use a respirator in the workplace:    a) Investment Department: Employees engaged in investment casting are required to wear 3M N95 filtering facepiece dust masks. The employer did not provide training prior to allowing employees to wear respirators, on or about 9/18/18.
Recent events (2)
  • — I (S) $0
  • — Z (S) $0

1910.178 L01 II

Serious Gravity 5 1 instance 2 exposed
Issued
Feb 11, 2019
Penalty
Initial $6,630 · Current $3,978 Reduced
29 CFR 1910.178(l)(1)(ii): The employer did not ensure that each operator had successfully completed the training required by paragraph (l), except as permitted by paragraph (l)(5), prior to permitting an employee to operate a powered industrial truck:  a) Production Area: Employees had not completed required training on the safe operation of an electric powered Toyota forklift truck, prior to operating such equipment, on or about 9/18/18.
Recent events (2)
  • — I (S) $3978
  • — Z (S) $6630

1910.212 A05

Serious Gravity 10 1 instance 2 exposed
Issued
Feb 11, 2019
Penalty
Initial $9,282 · Current $5,569 Reduced
29 CFR 1910.212(a)(5): Fan blade guards, where the periphery of the blades was less than seven feet above the floor or working level, had openings larger than one half inch:  a) Investment Department: An exhaust fan that was less than seven feet above the floor had guard openings greater than four inch, thus exposing employees to amputations, on or about 9/18/18.
Recent events (2)
  • — I (S) $5569.2
  • — Z (S) $9282

1910.305 B01 II

Serious Gravity 5 2 instances 3 exposed
Issued
Feb 11, 2019
Penalty
Initial $5,304 · Current $3,182 Reduced
29 CFR 1910.305(b)(1)(ii): Unused openings in boxes, cabinets, or fittings were not effectively closed:  a) Wax Mixing Room: An electrical switch box that powers the wax mixing machine was missing knockouts, on or about 9/18/18.  b) Acid Room: An electrical outlet box was missing knockouts, on or about 9/18/18.
Recent events (2)
  • — I (S) $3182.4
  • — Z (S) $5304

1910.1053 D01

Other-than-serious 1 instance 2 exposed
Issued
Feb 11, 2019
Penalty
Initial $0 · Current $0

Hazardous substances 9000

29 CFR 1910.1053(d)(1): The employer did not assess the exposure of each employee who was or may reasonably be expected to be exposed to respirable crystalline silica at or above the action level in accordance with either the performance option in paragraph (d)(2) or the scheduled monitoring option in paragraph (d)(3) of this section:  a) Investment Department: Employees engaged in mold investment casting, work with Ransom & Randolph 800w FG and 835 Investment material that contains 20-40 percent silica content. The employer did not conduct initial personal breathing zone sampling to determine employee exposure to respirable crystalline silica, thus exposing employees to potential silica hazards, on or about 9/18/18.
Recent events (2)
  • — I (O) $0
  • — Z (O) $0

1910.1053 J03 I A

Other-than-serious 1 instance 2 exposed
Issued
Feb 11, 2019
Abate by
Mar 29, 2019
Penalty
Initial $0 · Current $0

Hazardous substances 9000

29 CFR 1910.1053(j)(3)(i)(A): The employer did not ensure that each employee covered by this section could demonstrate knowledge and understanding of the health hazards associated with exposure to respirable crystalline silica:    a) Investment Department: Employees engaged in mold investment casting, work with Ransom & Randolph 800w FG and 835 Investment material that contains 20-40 percent silica content. The employer did not provide affected employees with the knowledge and understating of the health hazards associated with exposure to respirable crystalline silica, on or about 9/18/18.
Recent events (2)
  • — I (O) $0
  • — Z (O) $0

View Tec-Cast, INC.'s full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 343421046.

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