Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: ZARBANA ALUMINUM EXTRUSION, LLC.

Referral inspection · Safety discipline

On , OSHA opened a referral safety inspection of ZARBANA ALUMINUM EXTRUSION, LLC. in 41738 ESTERLY DR., COLUMBIANA, OH 44408 (NAICS 331313). OSHA activity number 347753592.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
41738 ESTERLY DR.
City
COLUMBIANA
State
OH
ZIP
44408
Mailing
P.O. BOX 46, COLUMBIANA, OH 44408
Inspection type
Referral (C)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
B
Opened
Closing conference
Last modified
Data loaded
NAICS code
331313
Employees
55
Ownership type
A

14 citations on file for this inspection.

1910.132 A

Serious Gravity 10 1 instance 8 exposed
Issued
Feb 7, 2025
Abate by
Apr 4, 2025
Penalty
Initial $11,585 · Current $11,585

Hazardous substances A001

29 CFR  1910.132(a): Protective equipment, including personal protective equipment for eyes, face, head, and extremities, protective clothing, respiratory devices, and protective shields and barriers, shall be provided, used, and maintained in a sanitary and reliable condition wherever it is necessary by reason of hazards of processes or environment, chemical hazards, radiological hazards, or mechanical irritants encountered in a manner capable of causing injury or impairment in the function of any part of the body through absorption, inhalation or physical contact:   On or about September 12, 2024 at 41738 Esterly Dr, Columbiana, OH 44408, the employer failed to ensure employees working with molten aluminum were protected from splash hazards in that no aluminum silvers to protect the upper body were worn and an explosion occurred severely  burning employees.
Recent events (2)
  • — I (S) $11585
  • — Z (S) $11585

1910.132 D01

Serious Gravity 10 1 instance 8 exposed
Issued
Feb 7, 2025
Abate by
Apr 4, 2025
Penalty
Initial $11,292 · Current $0 Reduced

Hazardous substances A001

29 CFR  1910.132(d)(1):The employer did not assess the workplace to determine if hazards are present, or are likely to be present, which necessitate the use of personal protective equipment (PPE):  On or about September 12, 2024 at 41738 Esterly Dr, Columbiana, OH 44408, the employer failed to perform a workplace hazard assessment in the cast house to determine what personal protective equipment should be worn while pouring molten aluminum from a furnace into a mold table.
Recent events (2)
  • — I (S) $0
  • — Z (S) $11292

1910.132 F01

Serious Gravity 10 1 instance 8 exposed
Issued
Feb 7, 2025
Abate by
Apr 4, 2025
Penalty
Initial $11,585 · Current $0 Reduced

Hazardous substances A001

29 CFR  1910.132(f)(1): The employer did not provide training to each employee who is required by this section to use personal protective equipment:   On or about September 12, 2024 at 41738 Esterly Dr, Columbiana, OH 44408, the employer failed to train employees on which  personal protective equipment to wear who worked daily around molten aluminum pouring molds.
Recent events (2)
  • — I (S) $0
  • — Z (S) $11585

1910.138 A

Serious Gravity 10 1 instance 8 exposed
Issued
Feb 7, 2025
Abate by
Apr 4, 2025
Penalty
Initial $11,292 · Current $0 Reduced

Hazardous substances A001

29 CFR  1910.138(a): The employer did not select and require employee(s) to use appropriate hand protection when employees' hands were exposed to hazards such as those from skin absorption of harmful substances; severe cuts or lacerations; severe abrasion; punctures; chemical burns; thermal burns; and harmful temperature extremes.  On or about September 12, 2024 at 41738 Esterly Dr, Columbiana, OH 44408, the employer failed to ensure employees working near molten aluminum were protected against splash hazards in that no aluminized gloves were worn during pouring operations.
Recent events (2)
  • — I (S) $0
  • — Z (S) $11292

1910.132 D02

Other-than-serious Gravity 10 1 instance 8 exposed
Issued
Feb 7, 2025
Abate by
Apr 4, 2025
Penalty
Initial $0 · Current $0

Hazardous substances A001

29 CFR  1910.132(d)(2): The employer did not verify, through a written certification, that the required workplace hazard assessment had been performed:   On or about September 12, 2024 at 41738 Esterly Dr, Columbiana, OH 44408, the employer failed to document through a written certification a workplace hazard assessment in the cast house was performed to determine what personal protective equipment should be worn while pouring molten aluminum from a furnace into a mold table.
Recent events (2)
  • — I (O) $0
  • — Z (S) $0

1910.157 G01

Serious Gravity 5 1 instance 8 exposed
Issued
Feb 7, 2025
Abate by
Apr 4, 2025
Penalty
Initial $6,620 · Current $6,615 Reduced
29 CFR  1910.157(g)(1): An educational program was not provided for all employees to familiarize them with the general principles of fire extinguisher use and the hazards involved with incipient stage fire fighting:   On or about September 12, 2024 at 41738 Esterly Dr, Columbiana, OH 44408, the employer failed to provide initial and annual training for all employees on portable fire extinguishes when available for use.
Recent events (2)
  • — I (S) $6615
  • — Z (S) $6620

1910.178 L01 I

Serious Gravity 5 1 instance 8 exposed
Issued
Feb 7, 2025
Abate by
Apr 4, 2025
Penalty
Initial $8,276 · Current $8,276
29 CFR  1910.178(l)(1)(i): The employer did not ensure that each powered industrial truck operator is competent to operate a powered industrial truck safely, as demonstrated by the successful completion of the training and evaluation specified in this paragraph (l):   On or about September 12, 2024 at 41738 Esterly Dr, Columbiana, OH 44408, the employer failed to ensure employees operating powered industrial vehicles in the cast house were trained prior to being allowed to operate.
Recent events (2)
  • — I (S) $8276
  • — Z (S) $8276

1910.179 J01 I

Deleted Serious Gravity 5 1 instance 8 exposed
Issued
Feb 7, 2025
Abate by
Feb 27, 2025
Penalty
Initial $8,276 · Current $0 Reduced
29 CFR  1910.179(j)(1)(i): Prior to initial use, all new and altered cranes were not inspected to insure compliance with the provisions of 29 CFR 1910.179(j).   On or about September 12, 2024 at 41738 Esterly Dr, Columbiana, OH 44408, the employer did not ensure that prior to use the crane in the cast house had an initial inspection. The crane lifts loads up to 10,000 pounds several times per day.
Recent events (2)
  • — I (S) $0
  • — Z (S) $8276

1910.179 J02 III

Other-than-serious Gravity 5 1 instance 8 exposed
Issued
Feb 7, 2025
Abate by
Apr 4, 2025
Penalty
Initial $0 · Current $0
29 CFR  1910.179(j)(2)(iii): Monthly inspections of hooks, with a certification record which includes the date of inspection, the signature of the person who performed the inspection and the serial number, or other identifier, of the hook inspected, were not performed:  On or about September 12, 2024 at 41738 Esterly Dr, Columbiana, OH 44408, the employer did not ensure that hook inspections were performed and documented as required.
Recent events (2)
  • — I (O) $0
  • — Z (S) $0

1910.179 J02 IV

Other-than-serious Gravity 5 1 instance 8 exposed
Issued
Feb 7, 2025
Abate by
Apr 4, 2025
Penalty
Initial $0 · Current $0
29 CFR  1910.179(j)(2)(iv): Monthly inspections of hoist chains, with a certification record which includes the date of inspection, the signature of the person who performed the inspection and an identifier of the chain which was inspected, were not performed:  On or about September 12, 2024 at 41738 Esterly Dr, Columbiana, OH 44408, the employer did not ensure that hoist chain inspections were performed and documented as required.
Recent events (2)
  • — I (O) $0
  • — Z (S) $0

1910.179 K01 I D

Other-than-serious Gravity 5 1 instance 8 exposed
Issued
Feb 7, 2025
Abate by
Apr 4, 2025
Penalty
Initial $0 · Current $0
1910.179(k)(1)(i) Prior to initial use all new and altered cranes shall be tested to insure compliance with this section including the following functions:  29 CFR 1910.179(k)(1)(i)(d): Limit switches, locking and safety devices.   On or about September 12, 2024 at 41738 Esterly Dr, Columbiana, OH 44408, the employer did not ensure that prior to use limit switch inspections were performed as required.
Recent events (2)
  • — I (O) $0
  • — Z (S) $0

1910.1200 E01

Deleted Serious Gravity 5 1 instance 8 exposed
Issued
Feb 7, 2025
Abate by
Feb 27, 2025
Penalty
Initial $8,276 · Current $0 Reduced

Hazardous substances A001

29 CFR  1910.1200(e)(1): Employer had not developed or implemented a written hazard communication program that included the requirements outlined in 29 CFR 1910.1200(e)(1)(i) and (e)(1)(ii):   On or about September 12, 2024, where employees were exposed to hazardous chemicals including but not limited to natural gas and molten aluminum at 41738 Esterly Drive, Columbiana, OH, 44408, the employer did not ensure that a written hazard communication program was develop and implemented.
Recent events (2)
  • — I (S) $0
  • — Z (S) $8276

1910.1200 H01

Serious Gravity 5 1 instance 8 exposed
Issued
Feb 7, 2025
Abate by
Apr 4, 2025
Penalty
Initial $0 · Current $8,276

Hazardous substances A001

29 CFR  1910.1200(h)(1): Employees were not provided effective information and training on hazardous chemicals in their work area at the time of their initial assignment and whenever a new hazard that the employees had not been previously trained about was introduced into their work area:  On or about September 12, 2024 at 41738 Esterly Dr, Columbiana, OH 44408, the employer failed to train employees on hazard communication and the hazards associated with working with, but not limited too, natural gas and molten aluminum. The employer further failed to train employees in a language which they can understand.
Recent events (2)
  • — I (S) $8276
  • — Z (S) $0

1904.29 B03

Deleted Other-than-serious 1 instance 1 exposed
Issued
Feb 7, 2025
Abate by
Feb 18, 2025
Penalty
Initial $1,655 · Current $0 Reduced
29 CFR  1904.29(b)(3):Each recordable injury or illness was not entered on the OSHA 300 Log and/or an incident report (OSHA Form 301or equivalent) within seven (7) calendar days  of receiving information that a recordable injury or illness has occurred:  Or or about October 30, 2024 the employer failed to enter recordable injuries that happened on September 12, 2024 involving the hospitalization of a temporary worker.
Recent events (2)
  • — I (O) $0
  • — Z (O) $1655

View Zarbana Aluminum Extrusion, LLC.'s full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 347753592.

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