Safety Incidents OSHA Severe Injury Reports · 2015–2025
2,276,768Injury reports 135,424Establishments Most recent incident 2025-12-31

OSHA Injury Report: K-Flex USA, L.L.C.

Injury · Other recordable case

On , an injury at K-Flex USA, L.L.C. in 100 K-Flex Way, Youngsville, NC 27596 resulted in other recordable case. Employee was machine Operator in rubber tubing manufacturing.

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Establishment
K-Flex USA, L.L.C.
Street
100 K-Flex Way
City
Youngsville
State
NC
ZIP
27596
On-site location
Mixing Department
Outcome
Other recordable case (code 4)
Type
Injury (code 1)

Employee had just finished running the last start up batch through the mill and was getting ready to take a break.

After running the last start up batch into the batchoff cooler employee took his Kevlar gloves off at the mill. He went back to the dosing area and then was leaving the mixing room to go to break. He noticed coworkers having problems with the batch coming out of the batch off cooler so he went over to help them. When he got there he noticed the batch was jamming up under the pinch roller on the conveyer. They stopped the conveyer and employee grabbed the razor knife to cut out the jammed up rubber but didn 't go back to the mill to get his Kevlar gloves. After doing this he had them jog the conveyer. While pulling the rubber out of the cooler with his left hand it came in contact with the razor knife in his right hand. This caused a deep cut on top of his left hand below his index finger and next to his thumb because he was not wearing his Kevlar cut glove.

Laceration on top of his left hand below his index finger and next to his thumb

Knife

Laceration from knife on top of left hand

Job description
Machine Operator
SOC code
9999: Uncoded
NAICS code
326299: Rubber tubing manufacturing
NAICS vintage
2022
Employees at this establishment (2024 average)
270
Hours worked at this establishment (2024 total)
617,700
Establishment ID
1085659
Employer case #
1
Date of incident
Shift started
04:00
Time of incident
05:50
Filing year
2024
Submitted to OSHA
2025-01-20

View K-Flex USA, L.L.C.'s full OSHA safety record →

Data from OSHA ITA Form 300/301 electronic submissions, filing year 2024. ITA Case Detail records are establishment-reported submissions, not OSHA inspections, so no per-record IMIS deep link exists.

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