Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: TENSION ENVELOPE CORPORATION

Follow-up inspection · Safety discipline

On , OSHA opened a follow-up safety inspection of TENSION ENVELOPE CORPORATION in 5900 TENSION DR., FORT WORTH, TX 76112 (NAICS 322230). OSHA activity number 346312838.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
5900 TENSION DR.
City
FORT WORTH
State
TX
ZIP
76112
Mailing
5900 TENSION DR., FORT WORTH, TX 76112
Inspection type
Follow-up (F)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
A
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
322230
Employees
88
Ownership type
A

11 citations on file for this inspection.

1910.29 B01

Other-than-serious Gravity 5 2 instances 4 exposed
Issued
Jan 4, 2023
Abate by
Feb 2, 2023
Penalty
Initial $11,188 · Current $8,000 Reduced
29 CFR 1910.29(b)(1): The employer did not ensure that guardrail systems met the requirement that the top edge height of top rails, or equivalent guardrail system members, that are 42 inches (107 cm), plus or minus 3 inches (8 cm), above the walking-working surface. The top edge height may exceed 45 inches (114 cm), provided the guardrail system meets all other criteria of paragraph (b) of this section (see Figure D11 of this section):  On or about October 28, 2022, and at times prior thereto, employees accessed the catwalks at envelope machines which were approximately 55-inches from the platform  to the ground level. Top rails installed were not installed at 42-inches, plus or minus 3-inches, above the walking-working surface on the following machines, exposing employees to fall hazards:   a) Envelope Machine Line 7; and b) Envelope Machine Line 8.
Recent events (2)
  • — I (O) $8000
  • — Z (S) $11188

1910.29 B02

Other-than-serious Gravity 5 2 instances 4 exposed
Issued
Jan 4, 2023
Abate by
Feb 2, 2023
Penalty
Initial $0 · Current $0
29 CFR 1910.29(b)(2): The employer did not ensure that guardrail systems met the requirement that  midrails, screens, mesh, intermediate vertical members, solid panels, or equivalent intermediate members that are installed between the walking-working surface and the top edge of the guardrail system as follows when there is not a wall or parapet that is at least 21 inches (53 cm) high:   On or about October 28, 2022, and at times prior thereto, employees were exposed to falls because midrails were not installed at least 21-inches high. Employees accessed the catwalks at a height of approximately 55-inches from the platform to the ground level on the following envelope machines:   a) Envelope Machine Line 7; and b) Envelope Machine Line 8.
Recent events (2)
  • — I (O) $0
  • — Z (S) $0

1910.147 C04 I

Serious Gravity 5 1 instance 2 exposed
Issued
Jan 4, 2023
Abate by
Feb 2, 2023
Penalty
Initial $9,324 · Current $6,000 Reduced
29 CFR  1910.147(c)(4)(i): Procedures were not developed, documented and utilized for the control of potentially hazardous energy when employees were engaged in activities covered by this section:  On or about October 28, 2022, and at times prior thereto, the employer did not develop, document and utilize procedures for the control of potentially hazardous energy while working on the WEB envelope machines, exposing employee(s) to caught in between hazard(s).
Recent events (2)
  • — I (S) $6000
  • — Z (S) $9324

1910.147 C04 II A

Deleted Serious Gravity 5 8 instances 3 exposed
Issued
Jan 4, 2023
Abate by
Feb 2, 2023
Penalty
Initial $9,324 · Current $0 Reduced
29 CFR  1910.147(c)(4)(ii)(A): The energy control procedures did not contain a specific statement on the intended use of the procedure.  On or about October 28, 2022, and at time prior thereto, the employer's SOP(s), Standard Work Visual Instructions also referred to as Inch Safe did not contain a specific statement on the intended use of the energy control procedure being utilized during the following processes listed below:  a) Checking Surveillance System. b) Start-up. c) Machine Restart. d) Patch Hoist. e) Machine Stop.  f) Shutdown; and  g) Decurl Bar.
Recent events (2)
  • — I (S) $0
  • — Z (S) $9324

1910.147 C04 II B

Deleted Serious Gravity 5 4 instances 3 exposed
Issued
Jan 4, 2023
Abate by
Feb 2, 2023
Penalty
Initial $0 · Current $0
29 CFR  1910.147(c)(4)(ii)(B): The energy control procedures did not clearly and specifically outline the steps for shutting down, isolating, blocking and securing machines or equipment to control hazardous energy:   On or about October 28, 2022, and at time prior thereto, the employer's SOP(s), Standard Work Visual Instructions also referred to as Inch Safe procedures did not clearly and specifically outline the steps for shutting down, isolating, blocking and securing the following equipment:  a) Checking Surveillance System - The SOP does not include how to lock out all the energy sources. It only indicates "with stop button down". b) Start-up - The SOP does not include how to lock out all the energy sources. It only indicates "Start machine and run to 200 rpm Speed". c) Patch Hoist - The SOP does not include how to lock out all the energy sources. It only indicates "stop the machine... with the stop button down". d) Pulling out 'Out of Tolerance' envelopes. It only indicates "machines need to be shut down"
Recent events (2)
  • — I (S) $0
  • — Z (S) $0

1910.147 C04 II C

Deleted Serious Gravity 5 1 instance 3 exposed
Issued
Jan 4, 2023
Abate by
Feb 2, 2023
Penalty
Initial $0 · Current $0
29 CFR  1910.147(c)(4)(ii)(C): The energy control procedure did not clearly and specifically outline the steps for placement, removal and transfer of lockout devices or tagout devices and the responsibility for them:   On or about October 28, 2022, and at time prior thereto , the employer's "Machine Specific Lock Out Tag Out Procedures" (for WEB Envelope Machines) did not specify in which order to restart and/or reenergize the equipment for the R7 machine when "Restoring Machine to Service". Exposing employees to caught-in between hazards.
Recent events (2)
  • — I (S) $0
  • — Z (S) $0

1910.219 F01 I

Serious Gravity 10 1 instance 1 exposed
Issued
Jan 4, 2023
Penalty
Initial $13,052 · Current $10,000 Reduced
29 CFR  1910.219(f)(1)(i): Gears were not guarded by a complete enclosure:    On or about October 28, 2022, and at times prior thereto, employees working on or near Envelope Machine(s), seal gum box area, Line 7, were exposed to caught-in between hazards (unguarded rotating gears).
Recent events (2)
  • — I (S) $10000
  • — Z (S) $13052

1910.219 F03

Serious Gravity 10 1 instance 1 exposed
Issued
Jan 4, 2023
Abate by
Feb 2, 2023
Penalty
Initial $13,052 · Current $0 Reduced
29 CFR  1910.219(f)(3): Sprocket wheels and chains which were seven (7) feet or less above floors or platforms were not enclosed:   On or about October 28, 2022, and at times prior thereto, employees working on or near Envelope Machine(s), seal gum box area, Line 7, were exposed to caught-in between hazards (rotating sprocket and chains not being enclosed).
Recent events (2)
  • — I (S) $0
  • — Z (S) $13052

1910.147 C04 II

Repeat Gravity 5 8 instances 4 exposed
Issued
Jan 4, 2023
Abate by
Feb 27, 2023
Penalty
Initial $18,648 · Current $14,000 Reduced
29 CFR  1910.147(c)(4)(ii): Procedures did not clearly and specifically outline the scope, purpose, authorization, rules, and techniques to be utilized for the control of hazardous energy, and the means to enforce compliance including, but not limited to, 29 CFR 1910.147(c)(4)(ii)(A), (c)(4)(ii)(B), (c)(4)(ii)(C) and (c)(4)(ii)(D):  On or about October 28, 2022, and at times prior thereto, the employer's alternative lockout tag out procedures (Inch Safe) did not clearly and specifically outline the scope, purpose, authorization, rules, techniques to be utilized and the means to enforce compliance.   Tension Corporation was previously cited for a violation of this occupational safety and health standard or its equivalent standard (1910.147(c)(4)(ii)), which was contained in OSHA inspection number 1532978, citation number 1, item number 1, issued on July 26, 2021 and was affirmed as a final order on August 19, 2021, with respect to a workplace located at 5900 Tension Drive, Fort Worth, Texas 76112.
Recent events (2)
  • — I (R) $14000
  • — Z (R) $18648

1910.95 I03

Other-than-serious 1 instance 6 exposed
Issued
Jan 4, 2023
Abate by
Feb 2, 2023
Penalty
Initial $0 · Current $0
29 CFR  1910.95(i)(3): Employees were not given the opportunity to select their hearing protectors from a variety of suitable hearing protectors provided by the employer:  On or about October 28, 2022, and at times prior thereto, the employer did not provide more than one (1) hearing protector.
Recent events (2)
  • — I (O) $0
  • — Z (O) $0

1910.147 C06 I A

Other-than-serious 1 instance 3 exposed
Issued
Jan 4, 2023
Abate by
Feb 2, 2023
Penalty
Initial $0 · Current $0
29 CFR  1910.147(c)(6)(i)(A): The periodic inspection of the energy control procedure was not performed by an authorized employee other than the one utilizing the energy control procedure being inspected:  On or about October 28, 2022, and at times prior thereto, the periodic inspection of the energy control procedures was not performed by an authorized employee other than the one utilizing the energy control procedure.
Recent events (2)
  • — I (O) $0
  • — Z (O) $0

View Tension Envelope Corporation's full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 346312838.

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